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大模数齿轮齿条副单齿啮合强度分析与实验验证
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国家自然科学基金面上项目51975324;52075292);机械传动国家重点实验室开放基金项目SKLMT-MSKFKT-202020;三峡大学学位论文培优基金项目(2021SSPY042)


Strength Analysis and Experimental Verification of Single Tooth Meshing of Large Module Pinion and Rack Transmission Pair
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    摘要:

    大模数齿轮齿条驱动式起升机构服役环境和运行工况复杂、系统组件之间的相互耦合性日益增强,在多齿-单齿-多齿交替的运行周期中,单齿啮合较多齿啮合承载应力更大,因此,需要对单齿啮合的强度和刚度变化进行分析,提高齿轮齿条副承载能力研究的准确性。以三峡升船机为研究对象,搭建立式齿轮齿条起升机构传动系统工况模拟实验台,研究其中6种工况,对齿轮齿条起升机构的接触强度和弯曲强度进行理论分析,使用有限元软件对单齿工作期间内的两种应力及刚度变化进行仿真分析,并与理论分析进行比较,最后通过实验验证理论与仿真的准确性,误差均在10%左右。仿真分析结果表明:各工况下单齿啮合刚度随着转角和载荷的增加而增大,强度的变化趋势与其一致。

    Abstract:

    The service environment and operating conditions of the large modulus pinion and rack driven hoisting mechanism are complex,and the coupling between the system components is increasing day by day.In the alternating operation cycle of multi tooth-single tooth-multi tooth,the load-bearing stress of single tooth meshing is higher than that of multi tooth meshing.Therefore,it is necessary to analyze the changes of strength and stiffness of single tooth meshing in order to improve the accuracy of the research about the bearing capacity of pinion and rack pairs.Taking the Three Gorges ship lift as the research object,the working condition simulation test bench of vertical pinion and rack hoisting mechanism was built,six kinds of working condition were studied,and the contact strength and bending strength of pinion and rack hoisting mechanism were theoretically analyzed.Two kinds of stress and stiffness changes of single tooth during working period were simulated and analyzed by finite element software,and it was compared with theoretical analysis.The accuracy of the theory and simulation was verified by experiments,and the errors were all about 10%.The simulation results show that the meshing stiffness of the single tooth increases with the increasing angle and load,and the changing trend of the strength is consistent with it.

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陈保家,贡宗星,肖文荣,陈法法,肖能齐,刘强.大模数齿轮齿条副单齿啮合强度分析与实验验证[J].机床与液压,2022,50(24):22-30.
CHEN Baojia, GONG Zongxing, XIAO Wenrong, CHEN Fafa, XIAO Nengqi, LIU Qiang. Strength Analysis and Experimental Verification of Single Tooth Meshing of Large Module Pinion and Rack Transmission Pair[J]. Machine Tool & Hydraulics,2022,50(24):22-30

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  • 在线发布日期: 2023-01-12
  • 出版日期: 2022-12-28