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跑合方法对斜盘柱塞马达总效率影响研究
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Study on the Influence of Running-in Method on the Overall Efficiency of Swash Plate Plunger Motor
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    摘要:

    针对跑合方法对斜盘柱塞马达总效率的影响,通过分析影响马达总效率的因素,测试了5台新装配的马达,分为3组试验,分别分析了只进行正转或者反转跑合对于总效率的影响;只进行大排量或者小排量跑合对于总效率的影响;大小排量下正转与反转全面进行跑合对于总效率的影响。结果发现:在此试验方法下,若只进行正转或者反转跑合,一段时间后正反转总效率存在偏差,偏差值2%~3%;若只进行大排量正反转跑合,一段时间后大排量下总效率达到最大值,而小排量下总效率略小于最大值,差值小于1%,若只进行小排量正反转跑合,结果相反;若进行大小排量下正转与反转全面跑合,跑合12 min后,总效率基本接近最大值,跑合24 min后,总效率已趋于平稳。因此,建议出厂试验测试总效率前,需要按照JB/T 10829—2008《液压马达》行业标准跑合的方法,进行大小排量下正转与反转全面的跑合,跑合总时间不低于12 min,若想测出更加精准的总效率,跑合总时间不低于24 min,不同马达可能存在差异。

    Abstract:

    In view of the influence of running-in method on the overall efficiency of swashplate plunger motor,through analyzing the factors affecting the overall efficiency of the motor,five newly assembled motors were tested.The tests were divided into three groups.The influence of running-in only in forward or reverse direction on the overall efficiency,the influence of only running-in with large or small displacement on the overall efficiency,the influence of full running-in of forward and reverse rotation on total efficiency under large and small displacement,were analyzed respectively.The test results show that:under the test method,if only forward or reverse running-in is carried out,there is a deviation in the total efficiency of forward and reverse rotation after a period of time,the deviation value is from 2% to 3%; if only large displacement forward and reverse running-in is carried out,the total efficiency under large displacement will reach the maximum value after a period of time,while the total efficiency under small displacement will be slightly less than the maximum value,with the difference less than 1%; if only small displacement forward and reverse running-in is carried out,the result will be opposite; if the full running-in of forward rotation and reverse rotation is carried out under large and small displacement,the total efficiency is basically close to the maximum after 12 min of running-in,and the total efficiency has stabilized after 24 min of running-in.Therefore,it is suggested that before testing the overall efficiency in the factory test,it is necessary to conduct a full running-in of forward and reverse rotation under large and small displacement according to the running-in method in the industry standard Hydraulic Motor (JB/T 10829—2008).The total running-in time is not less than 12 min.If you want to measure the overall efficiency more accurately,the total running-in time is not less than 24 min.Different motors may have differences.

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高伟,王兆强,王金铂,王小强,葛志伟,孙令涛,董壮壮.跑合方法对斜盘柱塞马达总效率影响研究[J].机床与液压,2024,52(5):161-168.
GAO Wei, WANG Zhaoqiang, WANG Jinbo, WANG Xiaoqiang, GE Zhiwei, SUN Lingtao, DONG Zhuangzhuang. Study on the Influence of Running-in Method on the Overall Efficiency of Swash Plate Plunger Motor[J]. Machine Tool & Hydraulics,2024,52(5):161-168

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  • 在线发布日期: 2024-03-25
  • 出版日期: 2024-03-15