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ϕ610管道检测机器人速度控制装置研究
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北华航天工业学院博士科研启动基金项目(BKY-2021-06);廊坊市科技支撑计划项目(2022011070)


Study on Speed Control Device for ϕ 610 Pipeline Inspection Robot
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    摘要:

    针对目前常规管道检测机器人在大流速天然气管道内由于运行速度过快而导致无法应用的问题,提出利用速度控制装置对管道机器人进行主动调速。设计ϕ 610管道机器人速度控制装置,并对其开展了静态试验、动态试验和工业试验研究。静态试验压力可到10 MPa,有效检验了速度控制装置泄流阀在高压运转情况下的密封性及动作准确性。动态试验结果表明: ϕ610速度控制装置泄流阀开启量在1/2区间对速度控制装置产生的压差影响最为明显,当泄流阀开启量超过 2/3 区间对速度控制装置产生的压差影响很小。工业试验针对带固定泄流孔的管道机器人启动力问题,测试了泄流阀开启固定泄流面积时的启动力,建立了泄流状态下机器人启动压差方程,并测试了速度控制装置的实际降速能力,为大口径、大流速工况下管道检测机器人的调速技术提供了理论和试验基础。

    Abstract:

    The problem that the conventional pipeline inspection robot cannot be used in large flow rate natural gas pipeline because of high running speed should be solved,a speed control device was proposed to actively adjust the running speed of the robot.The ϕ 610 pipeline robot speed control device was designed,and static test,dynamic test and industrial test were carried out.The static test pressure reaches 10 MPa,the tightness and action accuracy of the bypass valve of the speed control device are effectively verified.The dynamic test results show that the pressure difference generated by the speed control device is most obviously affected when the opening amount of the bypass valve is in the range of 1/2,but which is very small when the opening amount exceeds the range of 2/3.The starting force of the pipeline robot with fixed discharge hole and actual speed reduction ability of the speed control device were tested in industrial test respectively,and starting pressure difference equation of the robot under discharge state was also established.The theoretical and experimental basis for the speed control technology of pipeline robot under the condition of large diameter and high flow rate are provided.

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臧延旭,姜海洋,陈峰,白港生,梁雪婷,刘云杰.ϕ610管道检测机器人速度控制装置研究[J].机床与液压,2024,52(5):80-86.
ZANG Yanxu, JIANG Haiyang, CHEN Feng, BAI Gangsheng, LIANG Xueting, LIU Yunjie. Study on Speed Control Device for ϕ 610 Pipeline Inspection Robot[J]. Machine Tool & Hydraulics,2024,52(5):80-86

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  • 在线发布日期: 2024-03-25
  • 出版日期: 2024-03-15