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切向车铣18CrNiMo7-6钢V形缺口表面三维形貌研究
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国家自然科学基金联合基金项目(U1804254)


Study on Three-Dimensional Morphology of V-Notch Surface of 18CrNiMo7-6 Steel by Tangential Turning-Milling
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    摘要:

    疲劳试样的缺口加工一直是一个亟需解决的难题。提出一种全新的切向车铣加工缺口工艺,通过理论与试验结合的方法探究了切向车铣对V形缺口表面形貌的影响规律。结果表明:在不同的工艺参数下,切向车铣V形缺口底部会呈现出不同的加工纹理方向,提出的理论公式计算出的纹理方向与工件轴线的夹角与实际结果误差很小;缺口底部三维表面粗糙度Ra随着铣刀转速nc的升高而减小,随着工件转速nw的升高而变大,随着每齿进给量fz的增加先减小后增大;得到表面粗糙度最优参数组合为nc=6 000 r/min,nw=100 r/min,fz=0.037 5 μm,在此切削参数组合下得到的V形缺口表面粗糙度Ra可达到0.075 μm。

    Abstract:

    Notch machining of fatigue specimens has always been a difficult problem to be solved urgently.A new notch cutting technology for tangential turning-milling was proposed,and the influence of tangential turning and milling on the surface morphology of V-notch was investigated by combining theory with experiment.The results show that the bottom of tangential turning-milling V-notch will show different processing texture directions under different process parameters;the angle between the texture direction and the axis of the workpiece calculated by the proposed theoretical formula has a small error with the actual result;the 3D surface roughness Ra of notch bottom decreases with the increase of milling speed nc,increases with the increase of workpiece speed nw and decreases first and then increases with the increase of feed per tooth fz;the optimum parameter combination for surface roughness is nc=6 000 r/min,nw=100 r/min,fz=0.037 5 μm,with this combination of cutting parameters,the surface roughness Ra of V-notch can reach 0.075 μm.

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王栋,张君宇,乔瑞勇,赵睿,张志鹏,孙少铮.切向车铣18CrNiMo7-6钢V形缺口表面三维形貌研究[J].机床与液压,2024,52(10):8-13.
WANG Dong, ZHANG Junyu, QIAO Ruiyong, ZHAO Rui, ZHANG Zhipeng, SUN Shaozheng. Study on Three-Dimensional Morphology of V-Notch Surface of 18CrNiMo7-6 Steel by Tangential Turning-Milling[J]. Machine Tool & Hydraulics,2024,52(10):8-13

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  • 在线发布日期: 2024-06-11
  • 出版日期: 2024-05-28