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基于机器视觉的齿轮参数测量评定系统设计
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南昌航空大学航空制造工程学院

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Design of gear parameter measurement and evaluation system based on machine vision
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1.School of Aeronautical Manufacturing Engineering Nanchang HangkongUniversity,Nanchang Jiangxi 330063;2.China

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    摘要:

    针对传统的齿轮参数检测中测量不便、效率低和人机交互不强等问题,以LabVIEW为开发平台,利用虚拟仪器技术、图像处理技术和机器视觉技术,设计了一种基于机器视觉的齿轮参数检测评定系统。系统设计了采集齿轮图像,图像处理,系统标定,轴孔中心检测以及齿轮参数检测评定,可测量评定齿轮齿顶圆、齿根圆、单个齿距偏差fpt及齿距总偏差Fp、公法线长度偏差等。采用0级标准量块对系统进行标定,并对设计的系统进行了测试和对比,通过将检测结果与齿轮的设计理论值进行对比评定系统的准确性。结果表明该检测评定系统界面友好,易扩展、效率高、操作方便,并可对采集数据进行自动保存、回放和齿轮参数可视化评定。

    Abstract:

    Aiming at the problems of inconvenient measurement, low efficiency and weak human-computer interaction in traditional gear parameter detection, a gear parameter detection and evaluation system based on machine vision is designed by using virtual instrument technology, image processing technology and machine vision technology with LabVIEW as the development platform. The system is designed to collect gear images, image processing, system calibration, shaft hole center detection and gear parameter detection and evaluation. It can measure and evaluate gear addendum circle, tooth root circle, single pitch deviation fpt , total pitch deviation Fp and common normal length deviation. The 0-level standard gauge block is used to calibrate the system, and the designed system is tested and compared. The test results are compared with the design theoretical values of the gear to evaluate the accuracy of the system. The results show that the detection and evaluation system has a friendly interface, easy expansion, high efficiency and convenient operation, and can automatically save and playback the collected data and visually evaluate the gear parameters.

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  • 收稿日期:2023-07-03
  • 最后修改日期:2023-09-08
  • 录用日期:2023-09-21
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