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气液固多相流条件下球阀冲刷腐蚀磨损特性研究
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作者:
作者单位:

1.温州大学 机电工程学院;2.浙江力诺流体科技股份有限公司

作者简介:

通讯作者:

中图分类号:

TH137.5????

基金项目:

国家自然科学基金项目(52275064)


Study on erosive-corrosive wear characteristics of ball valve under gas-liquid-solid multiphase flow
Author:
Affiliation:

1.Shool of Mechanical Engineering,Wenzhou University,Wenzhou, China;2.Zhejiang Linuo Fluid Technology Co,Ltd,Wenzhou, China

Fund Project:

National Natural Science Foundation of China ( 52275064 )

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    摘要:

    本文以多相流球阀为研究对象,对其颗粒冲刷磨损和电化学腐蚀开展数值计算研究。针对稀硫酸携带固体颗粒对球阀冲刷腐蚀导致其失效的问题,采用欧拉-拉格朗日流体计算方法,运用fluent软件对气固液三相流球阀冲刷腐蚀磨损进行数值模拟计算,揭示球阀冲刷腐蚀磨损失效机理,并将模拟结果与现有文献实验数据以及工程现场冲蚀球阀对比,验证数值计算结果的准确性。分析结果表明:球阀内流速在2-12(m/s)的范围内变化,阀内最大冲蚀量为2.3×10-3(kg/m2·s),最大腐蚀率为59.8(mm/a),阀内冲蚀磨损随开度的增大而减小,气相对球阀冲蚀影响微小,但阀芯内复杂的涡流减缓阀芯内侧壁面腐蚀率。颗粒的冲蚀与电化学腐蚀的交互作用会加快球阀表面镀层失效。

    Abstract:

    In this paper, the particle erosion wear and electrochemical corrosion of multi-phase flow ball valve are studied numerically. Aiming at the problem of ball valve erosion and corrosion caused by dilute sulfuric acid carrying solid particles, Euler-Lagrange fluid calculation method was adopted to conduct numerical simulation of erosion and corrosion wear of gas-solid-liquid three-phase flow ball valve by using fluent software, revealing the failure mechanism of valve erosion and corrosion, and comparing the simulation results with existing literature experimental data and the erosion ball valve on the engineering site. Verify the accuracy of numerical calculation results. The analysis results show that: The flow rate in the ball valve varies in the range of 3-12 (m/s), the maximum erosion amount in the valve is 2.3×10-3 (kg/m2·s), and the maximum corrosion rate is 59.8 (mm/a). The erosion wear in the valve decreases with the increase of the opening degree. The influence of gas on the erosion of the ball valve is slight, but the complex eddy current in the valve core slows down the corrosion rate of the inner wall of the valve core. The interaction between particle erosion and electrochemical corrosion will accelerate the failure of ball valve surface coating.

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  • 收稿日期:2023-07-03
  • 最后修改日期:2023-09-09
  • 录用日期:2023-09-26
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