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非圆行星齿轮马达流场仿真分析
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作者单位:

1.北京天玛智控科技股份有限公司;2.燕山大学 河北省重型机械流体动力传输与控制实验室;3.燕山大学 起重机械关键技术全国重点实验室

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中图分类号:

TD431

基金项目:

天地科技股份有限公司科技创新创业资金专项项目(2022-2-TD-QN012);(2021TM015-J1);(2022TM010-J1);国家自然科学基金资助项目(52175066);河北省自然科学基金面上项目(E2020203090);河北省高等学校科学技术研究项目(ZD2022052)


ZHOU Rulin1 , HUANG Yuanyue1 , ZHAO Zhiwei1 , HU Bin2,3 , XIAO Haoyang2,3 , WANG Yu2,3 , YUAN Xiaoming2,3*
Author:
Affiliation:

1.Beijing Tianma Intelligent Control Technology Co., Ltd.;2.Hebei Provincial Heavy Machinery Fluid Power Transmission and Control Laboratory, Yanshan University;3.Yanshan University National Key Laboratory of Hoisting Machinery Key Technology

Fund Project:

Science and Technology Innovation Venture Capital Project of Tiandi Technology Co., LTD. (2022-2-TD-QN012); (2021TM015-J1); (2022TM010-J1); Supported by the National Natural Science Foundation of China (52175066); Natural Science Foundation Project of Hebei Province (E2020203090); Science and Technology Research Project of Colleges and Universities of Hebei Province (ZD2022052)

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    摘要:

    非圆行星齿轮马达具有密封性能良好和输出转矩稳定等优点,可以满足井下恶劣环境的工作需求。建立非圆行星齿轮马达的几何模型和有限元模型,对模型进行仿真参数设置及网格无关性验证。对非圆行星齿轮马达进行流场仿真分析,探究油膜位置流场速度变化规律。研究入口压力在5~20MPa下Q100型、Q160型、Q250型非圆行星齿轮马达的流量及容积效率随压力的变化规律。研究Q250型非圆行星齿轮马达在油膜间隙为0.02mm、0.03mm、0.04mm时的流量及容积效率随压力的变化规律。样机测试结果表明,试验和理论得到的容积效率与转矩关系曲线的变化趋势基本一致,最大误差仅为5.76%,验证了仿真模型的准确性。本项研究可为非圆行星齿轮马达的结构优化设计提供支持。

    Abstract:

    The non-circular planetary gear motor has the advantages of good sealing performance and stable output torque, which can meet the working requirements of harsh underground environment. The geometric model and finite element model of the non-circular planetary gear motor were established, and the simulation parameters of the model were set and the grid independence was verified. The flow field of a non-circular planetary gear motor was simulated and the velocity variation rule of the flow field at the oil film position was investigated. The flow rate and volumetric efficiency of Q100, Q160 and Q250 non-circular planetary gear motors under inlet pressure of 5~20MPa were studied. The flow rate and volumetric efficiency of Q250 non-circular planetary gear motor with oil film gap of 0.02mm, 0.03mm and 0.04mm were studied. The results of prototype test show that the curve of volumetric efficiency and torque relationship obtained by experiment and theory is basically the same, and the maximum error is only 5.76%, which verifies the accuracy of the simulation model. This research can provide support for the structural optimization design of non-circular planetary gear motors.

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  • 收稿日期:2023-07-30
  • 最后修改日期:2023-07-30
  • 录用日期:2023-09-08
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