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车削工况下激光测量径向跳动中非同频成分
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湖南省科技计划项目 ( 2016GK2021;2016TP1023;2018TP1043);湖南省教育厅优秀青年项目(17B239)


Laser Measurement for the Cochannel Radial Runout of Turning Lathe by Dynamic Adjustment Online
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    摘要:

    机床主轴跳动是零件加工误差的主要来源之一,在加工状态下直接测量其参数的方法不多。针对车床跳动同频成分对加工圆度无影响的特征,研究了工况下的动态调测方法,设计一套现场精密调测装置,通过强磁吸合,并实时微动调节被加工件附带的标准芯棒,利用单点激光法测量其回转数据,获取理论回转跳动中心;设计V形滤波算法并去除疏失误差,获取机床的径向跳动中非同频成分。研究结果表明:该测试方法性能可靠,测量结果与被加工件圆度近似,切削用量与测量值正相关。

    Abstract:

    The radial runout of spindle shaft in machining, which causes errors such as roundness and roughness, is undesirable by measuring mandrel directly due to the machining state and eccentric error between rotational axis and the mandrel.A dynamic adjustment and laser measurement method was present based on the thesis that the cochannel part in lathe’〖KG-*2〗s radial runout could not influence the surface quality and roundness.A simple precision adjustment and measuring device was developed.By a simple connecting mechanism with the turned workpiece, a standard mandrel was firmly sticked to a smooth glass by the huge force of a magnet.Then, adjusting the mandrel and measuring the rotary data, the position of rotary axis could be obtained.Finally,a Vtype filter and Grubbs filter were designed to remove the cochannel part and abnormal error in lathe’〖KG-*2〗s radial runout.The experimental results show that the measure data is approximate with the roundness of the workpiece, and positively related to the cutting dosage.

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刘新波,唐杰,李梦奇.车削工况下激光测量径向跳动中非同频成分[J].机床与液压,2018,46(22):116-119.
. Laser Measurement for the Cochannel Radial Runout of Turning Lathe by Dynamic Adjustment Online[J]. Machine Tool & Hydraulics,2018,46(22):116-119

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  • 在线发布日期: 2019-07-09
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