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外花键冷滚打成形力解析方法
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国家自然科学基金资助项目(51475366);陕西省教育厅专项科研计划项目(14JK1335)


Analytic Method for Deformation Force of Spline Cold Roll-beating
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    摘要:

    为确定外花键冷滚打的力能参数,分析了冷滚打金属变形区的特点,在一次冷滚打过程中,变形区参数和位置随滚打轮的移动不断变化,接触弧和压下量都很小,在冷滚打初始阶段存在不完整变形区。提出了计算冷滚打单位压力和变形力的解析方法,将一次冷滚打过程离散为无限多个复杂断面的冷滚轧过程,给出了冷滚打单位压力和变形力的解析公式,确定了冷滚打单位压力值及其分布特征。为验证解析方法,建立冷滚打有限元模型并计算了冷滚打成形力,改造卧式铣床进行冷滚打实验,测量了冷滚打成形力。将解析公式预测结果与仿真和实测结果进行对比,结果表明:冷滚打径向力最大值误差分别约为7%和4%,冷滚打径向力变化曲线基本相符,但一次冷滚打过程时间略短。解析方法正确地预测了冷滚打变形力的大小和变化过程。

    Abstract:

    The characteristics of deformation zone were studied in order to determine the force and energy parameters of external spline cold rollbeating. The results show that the position and parameters of deformation zone change constantly with the movement of roller, and the contact arc and the reduction are both relatively small, and the deformation zone is incomplete at the initial stage of cold roll-beating. An analytic method for calculating the specific pressure and the deformation force of cold rollbeating was put forward. The cold roll-beating process was dispersed into infinite numbers of complex section cold rolling process. Then the analytic formulas for specific pressure and deformation force were given. The value and distribution of specific pressure were determined. In order to validate the validity of the analytic method, a finite element model was established to calculate the deformation force, and a horizontal milling machine was transformed to conduct cold rollbeating experiments. Then the cold rollbeating radial force and tangential force were measured. The results predicted by analytic formulas were compared with the simulation results and measured results. The results show that the maximum value errors of cold roll-beating radial force are 7% and 4% respectively, and the change curves are basically similar, but the cold roll-beating time is relatively short. The value and variation of cold roll-beating deformation force are correctly predicted by the analytic method.

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马群,李言,杨明顺,袁启龙.外花键冷滚打成形力解析方法[J].机床与液压,2019,47(3):52-58.
. Analytic Method for Deformation Force of Spline Cold Roll-beating[J]. Machine Tool & Hydraulics,2019,47(3):52-58

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  • 在线发布日期: 2019-07-16
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