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数控机床工作台定位精度测试与动态补偿研究
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浙江省教育厅科研项目(Y201635204);杭州市教育局双语课程建设项目(HJGS[2013]55_23);杭州职业技术学院、应用技术协同创新中心研究项目(MT2017_01)


Study on positioning accuracy test and dynamic compensation for worktable of CNC machine tools
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    摘要:

    为了进一步提高基于半闭环原理的数控机床在金属零件加工上的精度,减少在电气和机械传动过程中反向间隙和螺距误差引起的定位精度误差,这里提出了一种新的定位精度测量方法。在这项研究中,通过安装一套高分辨率光栅传感器和相应的显示仪表来测量工作台的实际位置,其目的是将光栅传感器的数据与数控单元中的数据进行比较并形成偏差矩阵。以高阶拟合曲线形式来建立一个初始的数学模型,其趋势是振荡和发散的。为了有效改善原有不合理的情形,这里导出了一种一般形式的非等距插补公式并投入运用。根据新推导出的抛物线插值计算方法,通过修改位于反向间隙分段螺距控制单元中的参数可以调高定位精度。与传统的静态测试方法相比,新方法可以用于测试和调整处于运动状态中的工作台定位精度。

    Abstract:

    In order to further improve the precision of metal parts machining by means of CNC machine tools, which is based on the principle of semi closed loop and to reduce the positioning error caused by the backlash and thread pitch error in the process of mechanical and electrical transmission, a novel methodology for positioning accuracy measurement is proposed. In this paper, a set of high resolution grating sensors and corresponding display instruments were installed to measure the actual position of the worktable, aiming to compare the data between the grating sensor and the numerical control unit to form a deviation matrix. An initial mathematical model can be established in the form of fitting polynomial equation with higher order, showing that the trend of the original curve is oscillatory and divergent. To improve this undesirable situation effectively, a general interpolation formula for nonequidistant points has been derived and put into practice. According to the derived parabolic interpolating calculations, the parameters located in the backlash piecewise pitch control unit can be modified to promote the positioning precision. Compare to the traditional static testing method, the newness of the approach can be used to examine and regulate the positioning accuracy of the worktable in dynamic process.

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张中明,吴晓苏,童逸杰,王康,高庆云.数控机床工作台定位精度测试与动态补偿研究[J].机床与液压,2019,47(6):82-91,137.
. Study on positioning accuracy test and dynamic compensation for worktable of CNC machine tools[J]. Machine Tool & Hydraulics,2019,47(6):82-91,137

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  • 在线发布日期: 2019-09-24
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