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阀配流乳化液泵新型流量调节策略及其特性分析
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山西省重点研发计划项目(201903D121050); 中国博士后基金项目(2020M680914)


New Flow Regulation Strategy of Valve Distribution Emulsion Pump and Its Characteristics Analysis 
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    摘要:

    针对传统变频流量调节方法用于远距离供液响应滞后问题,提出一种应用于阀配流柱塞泵的快速流量调节方法,即采用比例阀短接泵的吸液阀,通过调节该装置开闭程度和时间来实现泵的排量调节。以BRW500/31.5乳化液泵为研究对象,基于AMESim仿真平台搭建乳化液泵的流量调节模型,从综采工作面液压支架供液系统出发,建立ZY6000/18.5/38型支架液压系统仿真模型,研究不同调节策略对液压支架动作的影响。研究表明:所提出的泵站流量调节方法是可行的,当泵站供液量从300 L/min增加到400 L/min时,其调节时间可减少0.9 s;同时,同等供液流量条件下,短接吸液阀的数量越多流量脉动与压力冲击越小。

    Abstract:

    In order to solve the problem of the response lag of the traditional variable frequency flow adjustment method used for long-distance liquid supply, a fast flow adjustment method applied to the valve distribution plunger pump was proposed.That was, the proportional valve was used to short the suction valve of the pump, the flow rate of the pump was adjusted by adjusting the opening degree and time of the device.Taking BRW500/31.5 emulsion pump as the research object, its flow regulation model was built based on the AMESim simulation platform. Starting from the liquid supply system of hydraulic support in fully mechanized mining face, the simulation model of the hydraulic system of ZY6000/18.5/38 support was established. The influence of different adjustment strategies on the action of hydraulic support was studied. The results show that the proposed method is feasible. When liquid supply of the pump increases from 300 L/min to 400 L/min, the adjustment time is reduced by 0.9 s. At the same time, under the same supply flow conditions, the more the number of short-circuited suction valves, the smaller the flow pulsation and pressure impact.

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任煜,李永康,廉自生.阀配流乳化液泵新型流量调节策略及其特性分析[J].机床与液压,2022,50(19):128-133.
REN Yu, LI Yongkang, LIAN Zisheng. New Flow Regulation Strategy of Valve Distribution Emulsion Pump and Its Characteristics Analysis [J]. Machine Tool & Hydraulics,2022,50(19):128-133

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  • 在线发布日期: 2023-01-17
  • 出版日期: 2022-10-15