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金刚石砂轮修整机脉冲电源的设计与应用
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2021年度江苏省工业和信息化转型升级专项资金项目


Pulse Power Supply Design and Application of Diamond Grinding Wheel Trimming Machine
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    摘要:

    针对传统的电火花金刚石砂轮修整机脉冲电源人机交互方式陈旧、电源主振脉冲抗干扰能力弱、放电效率低及寄生电感严重等的缺点,设计一款电火花脉冲电源。采用三菱PLC作为系统主控制器,选用STC8A8K64S4A12单片机与EPM570T100C5N CPLD可编程逻辑器件作为脉冲主控芯片,并进行电火花脉冲电源的硬件与软件设计。同时制作金刚石砂轮修整机电源样机,以石墨轮为电极,金刚石砂轮为加工工件进行放电加工试验,检验设计的电源加工性能,并与传统电火花金刚石砂轮修整机进行工艺对比试验。结果表明:设计的脉冲电源控制方式简洁,参数设置方便,放电波形抗干扰能力强,不易失真,放电效率较高,加工的金刚石砂轮表面质量较高,成型面颗粒完整度高。

    Abstract:

    Aiming at the human machine interaction mode outmoded of traditional electric spark diamond grinding wheel trimming machine pulse power supply, the power source main vibration pulse anti-interference ability is weak, low discharge efficiency and severe parasitic inductance, an electric spark pulse power supply was designed. Using Mitsubishi PLC as the system main controller, STC8A8K64S4A12 single-chip microcomputer and EPM570T100C5N CPLD programmable logic device were selected as a pulse master chip. At the same time, the hardware and software of the electric spark pulse power supply were designed. A diamond grinding wheel trimming prototype was produced. Based on the stone ink wheel,the discharge processing tests were performed by the diamond grinding wheel as machining workpieces. At the same time, the designed power supply processing performance was checked, it had a process comparison test with traditional electric spark diamond grinding wheel trimming machine. The results show that the designed pulse power control method is simple, the parameter setting is convenient, the discharge waveform anti-interference ability is strong, it is not easy to distortion, the discharge efficiency is high, the surface quality of the processed diamond grinding wheel is high, and the formation surface particle is high integrated.

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季希宁,顾林峰,陆晓淳,顾洪良,鱼志强,王昌喜.金刚石砂轮修整机脉冲电源的设计与应用[J].机床与液压,2023,51(11):133-139.
JI Xining, GU Linfeng, LU Xiaochun, GU Hongliang, YU Zhiqiang, Changxi. Pulse Power Supply Design and Application of Diamond Grinding Wheel Trimming Machine[J]. Machine Tool & Hydraulics,2023,51(11):133-139

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  • 在线发布日期: 2023-06-25
  • 出版日期: 2023-06-15