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超声滚压参数对TC4钛合金表面完整性的影响
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国家自然科学基金青年科学基金项目(51905322);中国博士后基金(2021T140420)


Effect of Ultrasonic Rolling Parameters on Surface Integrity of TC4 Titanium Alloy
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    摘要:

    为研究加工参数对超声辅助滚压强化TC4钛合金表面完整性的影响规律,设计基于主轴转速、进给速度、静压力和加工次数的4×4正交试验,对试样表面显微形貌、残余应力、硬度和粗糙度进行观测分析。结果表明:表面残余应力和硬度随主轴转速和进给速度的增大先增大后减小,随静压力的增大逐渐增大,随加工次数的增多逐渐减小;表面粗糙度随主轴转速和进给速度的增大逐渐增大,随静压力和加工次数的增大而减小。加工后试样表面完整性得到有效提高,划痕缺陷被消除,表面光整度提高;并形成了有利的残余压应力,最大值为-431.063 MPa,表面显微硬度提高了38.1%,表面粗糙度降低了92.7%。

    Abstract:

    In order to study the influence of machining parameters on the surface integrity of TC4 titanium alloy by ultrasonic-assisted rolling strengthening,a 4×4 orthogonal test based on spindle speed,feed rate,static pressure and machining times was designed.The surface microstructure,residual stress,hardness and roughness of the samples were observed and analyzed.The results show that the surface residual stress and hardness first increase and then decrease with the increase of the spindle speed and feed speed,gradually increase with the increase of the static pressure,and gradually decrease with the increase of the machining times;the surface roughness increases gradually with the increase of spindle speed and feed rate,and decreases with the increase of static pressure and machining times.After processing,the surface integrity of the sample is effectively improved,the scratch defects are eliminated,and the surface smoothness is improved;and a favorable residual compressive stress is formed with a maximum value of -431.063 MPa,the surface microhardness is increased by 38.1%,the surface roughness is decreased by 92.7%.

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王一,刘俨后,王德辉,韩金国,田业冰,尹建华.超声滚压参数对TC4钛合金表面完整性的影响[J].机床与液压,2023,51(14):6-11.
WANG Yi, LIU Yanhou, WANG Dehui, HAN Jinguo, TIAN Yebing, YIN Jianhua. Effect of Ultrasonic Rolling Parameters on Surface Integrity of TC4 Titanium Alloy[J]. Machine Tool & Hydraulics,2023,51(14):6-11

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  • 在线发布日期: 2023-08-28
  • 出版日期: 2023-07-28