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高速车削加工颤振稳定域建模与验证
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国家自然科学基金资助项目(51305286);江苏省自然科学基金资助项目(BK2011314);苏州市科技计划资助项目(SYG201244)


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    摘要:

    再生颤振是制约高速车削加工效率、加工质量和刀具寿命的主要因素。以高速车削加工为研究对象,建立了考虑再生效应的高速车削动态切削力模型和颤振稳定域解析模型;通过模态实验获得机床系统的频率响应函数,在此基础上综合使用车削稳定性判据进行数值分析,获得了车削颤振稳定域解析解;进行了车削颤振稳定性时域仿真,获得了车削过程的切削力和刀具动态位移。仿真实验结果与解析解吻合良好,验证了建立的车削颤振系统动力学模型和颤振解析模型的正确性。

    Abstract:

    Regenerative chatter is a major factor restricting the process efficiency,process quality and the longevity of cutting tools in high speed turning.For the research of high speed turning process,the dynamic cutting force model and chatter stability domain analytical model were constructed,and the dynamic regenerative effects were taken into account.The machine-tool system frequency response function was obtained through modal testing.The analytical solution of the chatter stability domain was achieved by numerical analysis based on the above study,with integrated use of turning stability criterions.Furthermore,the time domain simulation on chatter stability of high speed turning was performed and the cutting force and tool tip displacement were obtained.The simulation experiment results show a good agreement with the analytical solution.Therefore,the correctness of chatter system dynamics model and chatter stability analytical model is validated.

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曹自洋,薛晓红,谢鸥,殷振.高速车削加工颤振稳定域建模与验证[J].机床与液压,2014,42(11):93-95.
.[J]. Machine Tool & Hydraulics,2014,42(11):93-95

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  • 在线发布日期: 2015-01-28
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