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基于NC物理仿真的钛合金薄壁件颤振预测研究
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国家科技重大专项(2012ZX04003-021)


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    摘要:

    针对钛合金薄壁零件在铣削加工过程中存在的切削颤振问题,以多框类零件为对象,建立了基于NC物理仿真的钛合金薄壁零件颤振预测模型,解决了钛合金零件在工艺准备初期即实现颤振的预报。首先通过试验与仿真相结合的方式,获取工艺系统的颤振稳定域,并进行稳定域内参数优化;其次通过建立有限元模型,进行零件模态分析,获取零件加工过程中的动态特性,确定最优刀具路径;最后利用NC物理仿真软件对零件进行切削过程仿真,预测切削过程中颤振是否发生。结果表明,通过此类技术,可直观有效地跟踪加工过程,提高薄壁件加工稳定性。

    Abstract:

    Aimed at the chattering problem in numerical control (NC) machining process especially during machining the thinwalled components, by taking multi-farmed parts as the objective, the model of chatter prediction based on NC physical simulation in machining Ti alloy thin-walled components was established. The predication of chattering was realized and solved right in the primary stage of technical preparation of the Ti alloy components. Firstly, by the combined method of experiment and simulation, the stability domain of chatter of technical system was obtained, and parameters in stability domain were optimized. Secondly, by establishing finite element model (FEM), the modal of the components was analyzed, the dynamic characteristics of the machining process of components were obtained and optimal tool path was determined. Finally, the cutting process was simulated for the components by using NC physical simulation software, so as to predict the happening of chatter during cutting process. The results show that through this kind of technique, the machining process can be effectively and intuitively followed, and improved machining stability of the thin-walled components.

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孙超,王伟,熊青春.基于NC物理仿真的钛合金薄壁件颤振预测研究[J].机床与液压,2015,43(5):25-28.
.[J]. Machine Tool & Hydraulics,2015,43(5):25-28

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  • 在线发布日期: 2015-06-17
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