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高速车削条件下复合陶瓷刀具的寿命试验研究
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    摘要:

    为研究新型复合陶瓷刀具干切削高强度钢的切削性能,在切削用量范围:vc=90~314 m/min,f=0.02~0.4 mm/r,ap=0.2~3 mm范围内,应用析因统计试验设计与单因素试验设计,使用Al2O3+TiC和Al2O3+TiC+Si3N4复合陶瓷刀具对高强度钢35CrMnSiA进行了高速干式车削试验。在分析了刀具寿命显著性影响因素的基础上,研究了后刀面磨损量VB值与切削速度、进给量和背吃刀量之间的变化规律。试验研究表明:复合陶瓷高速切削高强度钢工件材料时,选择VB=0.2 mm作为刀具的磨钝标准较为合理;在保证刀具破损可靠度和加工质量的前提下,应选取尽可能大的进给量与背吃刀量;对于35CrMnSiA 材料而言,Al2O3+TiC陶瓷刀具较Al2O3+TiC+Si3N4陶瓷刀具的切削性能好。

    Abstract:

    In order to study the wear performance of new developed composite ceramic cutting tools in dry machining of high strength steels, a set of high speed dry turning experiments is conducted on 35CrMnSiA high strength steel alloy in the cutting range of vc=90~314 m/min,f=0.02~0.4 mm/r and ap=0.2~3 mm, with using of two kinds of composite ceramic cutting tools, Al2O3+TiC and Al2O3+TiC+Si3N4. Factorial statistic experimental design and single factor experimental design were applied. On the basis of analyzing notable effects of factors to tool life, the changing rules were studied between the VB value of afterwards tool wear with cutting speed, feed rate and depth of cut. The experimental study shows that VB=0.2 mm is selected as a reasonable limit for the blunt tool wear evaluation when using the composite ceramic tools in high speed cutting of high strength steels of workpieces. Larger feed rate and depth of cut are preferred if edge broken failure could be avoided and on the premise of ensuring machining quality. The cutting performance of Al2O3+TiC ceramic tools is better than that of Al2O3+TiC+Si3N4 ceramic in dry turning of 35CrMnSiA alloy.

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邱坤,原君静,王海宁,龙震海.高速车削条件下复合陶瓷刀具的寿命试验研究[J].机床与液压,2015,43(7):100-102.
.[J]. Machine Tool & Hydraulics,2015,43(7):100-102

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  • 在线发布日期: 2015-06-17
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