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高速电主轴用球轴承油气润滑温度场仿真与实验研究
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国家自然科学基金资助项目(51675323);上海市自然科学基金资助项目(14ZR1416800);上海市联盟计划项目(LM201408);上海第二工业大学材料科学与工程学科资助项目(XXKZD1601)


Study on Temperature Simulation and Experiment of Ball Bearings in High Speed Motorized Spindle by Oil Air Lubrication
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    摘要:

    基于局部热源计算轴承内部生热,考虑不同转速计算油气润滑下轴承滚道表面对流换热系数,采用Mixture多相流模型结合RNG k-ε湍流模型和Fluent软件动网格技术,建立球轴承两相流场模型,求解得到电主轴球轴承油气润滑温度场,分析轴承内部温度分布,给出最佳供油量的确定方法。对某高速电主轴用球轴承进行了油气润滑两相计算,结果表明:随着转速增大,轴承总摩擦生热率急剧增大,且转速越大,增长幅度越大;给定工况存在最佳供油量,且最佳供油量随转速增大而增大。最后通过电主轴轴承实验证明了该模型对油气润滑模拟的可靠性。

    Abstract:

    Internal heat of bearing was calculated based on local heat source method. Convective heat transfer coefficient of bearing raceway was obtained considering different rotating speed under of oil air lubrication. Using the mixture multiphase flow model combined with the RNG k-ε turbulence model, and dynamic mesh method in Ansys Fluent software, twophase flow model of ball bearing was constructed. Temperature distribution of ball bearing was obtained by solve the model, the best oil quantity was given by analyzing the temperature distribution. Taking a ball bearing in high speed motorized spindle as an example, the temperature distribution of the bearing was calculated. The results show that the total friction bearing ratio increases sharply as the speed increases. There is the best oil quantity with a given operating condition, and the best oil quantity increases with the speed increases. Experiment results prove the reliability of the simulation model of oil air lubrication for ball bearing.

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崔立,何亚飞,蔡池兰.高速电主轴用球轴承油气润滑温度场仿真与实验研究[J].机床与液压,2017,45(7):15-19.
. Study on Temperature Simulation and Experiment of Ball Bearings in High Speed Motorized Spindle by Oil Air Lubrication[J]. Machine Tool & Hydraulics,2017,45(7):15-19

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  • 在线发布日期: 2017-05-09
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