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金属双层管冲击液压胀形装置设计与力学分析
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国家自然科学基金资助项目(51564007);广西自然科学基金资助项目(2013GXNSFBA019245;2016GXNSFAA380135); 2014年广西汽车零部件与整车技术重点实验室开放课题(2014KFMS05)


Equipment Design and Mechanical Analysis of Liquid Impact Forming Technology to Bimetallic Tube
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    摘要:

    为解决金属双层管液压胀形过程中设备成本较高、成形效率较低、操作工艺较复杂等问题,提出了一种基于冲压成形和液压胀形技术的复合成形方法——冲击液压胀形。首先介绍了双层管冲击液压胀形的成形原理;然后,从成型部分、轴向进给部分、控制部分和辅助部分等4个方面介绍了冲击液压胀形装置;同时分析了双层管胀形过程中的受力状态;最后采用弹塑性理论,对双层管内管和外管的应力应变关系进行了讨论,并根据双层管变形协调条件,获得了胀形内压力pi的判定依据。冲击液压胀形技术将为双层管成形技术的研究提供新的科学依据和技术支撑。

    Abstract:

    In order to deal with some problems such as the high cost of devices, the low efficiency for forming and the complicated process on the operation during the process of bimetallic tube hydroforming, a new compound forming method that is also called liquid impact forming and which is based on the stamping and tube hydroforming technology was proposed. Firstly, basic principle of liquid impact forming was introduced. Secondly, four simple and practical installation of liquid impact forming, including molding units, axial feed sections, control systems and secondary elements, were introduced. In addition,the forcing states for bimetallic tube were analyzed. At last, the stress and the strain whether in or outside the tubes of bimetallic tube were both discussed applying the elasticityplasticity theory. At the same time, the criterion of internal pressure pi was obtained by using the relation of deformed compatibility. The liquid impact forming technology will provide not only a new scientific basis but also technical support for bimetallic tube forming.

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刘建伟,杨年炯,武敏建,黄承明.金属双层管冲击液压胀形装置设计与力学分析[J].机床与液压,2017,45(7):81-84.
. Equipment Design and Mechanical Analysis of Liquid Impact Forming Technology to Bimetallic Tube[J]. Machine Tool & Hydraulics,2017,45(7):81-84

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  • 在线发布日期: 2017-05-09
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