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基于智能PID算法的WEDM电极丝恒张力控制
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Constant Wire Tension Control System in WEDM Based on Selfadaption PID Arithmetic
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    摘要:

    目前市场上慢走丝电火花线切割(WEDM)的电极丝运行机构基本为单向走丝系统,存在张力波动较大且难以被精确控制从而导致机床加工性能降低的问题。针对上述问题,分析电火花线切割加工过程中电极丝张力变化的主要因素;基于模拟退火与PID控制混合算法设计智能PID控制器;基于智能PID控制,采用压力式传感器测量电极丝张力为反馈信号,分别建立磁粉制动器和双电机转速差为执行元件控制电极丝的张力控制系统;并采用示波器采集压力式传感器的信号,比较两个不同控制系统的控制效果。结果表明:两个电极丝张力控制系统能够将电极丝的波动控制住1 N以内,双电机转速差控制系统各项指标略优于磁粉制动器控制系统。

    Abstract:

    The wire transport system is mainly a unidirectional winding system in low speed wire electrical discharge machining (LS-WEDM)at present,and the wire tension has a larger fluctuation and cannot be accurately controlled so that the processability of machine tool becomes poor.To counter the problems above, the major changing factors of the wire tension were analyzed in detail;the intelligent PID controller was designed by simulated annealing algorithm and PID control; the wire tension was feedback signal which was measured by pressure sensor, and the wire tension was closedloop and precisely controlled by magnetic powder brake and the speed difference of double motors; the voltage signal of pressure sensor was collected by oscilloscope, and the control effects of the two systems were compared by voltage signal. The compared result show that: the deviation of wire tension can be control below 1N, and the control effectiveness of double motors is slightly better thanmagnetic powder brake.

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陈良,时伟.基于智能PID算法的WEDM电极丝恒张力控制[J].机床与液压,2017,45(14):137-141.
. Constant Wire Tension Control System in WEDM Based on Selfadaption PID Arithmetic[J]. Machine Tool & Hydraulics,2017,45(14):137-141

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  • 在线发布日期: 2018-02-09
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