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短电弧数控铣削加工的优化
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Optimization of NC Milling of Short Arc
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    摘要:

    基于不同电极材料的加工特性,采用空心柱状石墨电极对特硬超强难切削材料——镍基高温合金GH4169进行高速电弧放电加工。实验表明:在气液混合介质下(气体03 MPa,液体01 MPa),电压为25 V,占空比为50%,频率为500 Hz时,空心柱状石墨电极能够达到相对最优的材料去除率和表面质量,且电极损耗相对较小。同时为了避免加工中出现短路现象,基于高速数据采集系统,以PCI1716数据采集卡为硬件平台,借助于Advantech 32位DLL驱动程序接口,采用Borland Delphi 70 Pascal语言进行硬件驱动和控制,实现短电弧加工中电流信号的实时监控。

    Abstract:

    Based on the processing properties of the different electrode materials, a hollow cylindrical graphite electrode was used to conduct high-speed arc discharge machining on the ultra-hard and ultra-hard cutting materials,such as nickel base superalloy GH4169. The experimental results show that the hollow cylindrical graphite electrode can achieve relatively optimal material removal rate and surface quality under gas-liquid mixing medium (gas 0.3 MPa, liquid 0.1 MPa), when voltage is 25 V, duty ratio is 50% and frequency is 500 Hz, and the electrode loss is also relatively little. At the same time in order to avoid occurring short circuit phenomenon in a process,PCI1716 data acquisition board was used as hardware platform on the basis of the highspeed data acquisition system. with the Advantech 32-bit DLL driver interface, the Borland Delphi 7.0 Pascal language was used to hardware drive and control, which realized real-time monitoring of current signal in short arc machining.

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许燕,柳雅琪,周建平.短电弧数控铣削加工的优化[J].机床与液压,2018,46(13):42-45.
. Optimization of NC Milling of Short Arc[J]. Machine Tool & Hydraulics,2018,46(13):42-45

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  • 在线发布日期: 2019-07-04
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