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钛合金高速铣削的切削力实验研究与建模
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航天先进技术联合研究中心技术创新项目(15GFZJJ08015);山西省教育厅科技研究开发项目(20141116)


Research and Modeling of Cutting Force on the High Speed Milling Titanium Alloy
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    摘要:

    针对难加工材料Ti6Al4V(TC4)进行高速铣削的铣削力研究,通过多因素正交试验,分析切削参数对切削力的影响,得出对难加工材料宜采用高速小切削的方法加工。将铣削加工中的切削力分解为纵向铣削力、横向铣削力和轴向铣削力, 根据铣削力和切削加工参数之间的关系,采用最小二乘法等概率统计方法和回归分析原理,建立了三向铣削力模型。对所建立的铣削力模型进行回归参数显著性检验, 分析所构建模型的置信度和残差,结果表明所建立的铣削力模型能很好地符合原始实验数据,可靠性好,能用于铣削力的预测和控制,为高速铣削钛合金的参数优化提供可靠依据。

    Abstract:

    According to the study of high speed milling force of difficulttomachine material Ti6Al4V(TC4),with multifactor orthogonal experiment, the influence of cutting parameters on milling force was analyzed and a method about high speed small feed milling can be applied in the difficulttomachine materials. Cutting force in milling process was divided into vertical milling force, horizontal milling force and axial milling force. According to the relationship between the machining parameters and the milling force, three directional milling force model was established by using probabilistic statistical method such as least square method and regression analysis theory. The regression parameter significance test was carried out on the milling force model,and the confidence and residual error of the model were analyzed. The results show that the established milling force model can accord well with the original experimental data and the reliability is good, so it can be used for prediction and control of milling force and provide reliable basis for parameters optimization of high speed milling of titanium alloy.

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韩变枝,陈明,王栋.钛合金高速铣削的切削力实验研究与建模[J].机床与液压,2018,46(17):104-108.
. Research and Modeling of Cutting Force on the High Speed Milling Titanium Alloy[J]. Machine Tool & Hydraulics,2018,46(17):104-108

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  • 在线发布日期: 2019-07-09
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