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一种过盈配合式液压滑阀的设计方法
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A New Hydraulic Slide Valve Design Method Based on Grooved Manifold of Interference Fit
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    摘要:

    针对航空宽温度范围(-55~150 ℃)变化的工作环境,提出一种过盈配合式液压滑阀,其核心思想是将油路通过沟槽化设计转换到液压滑阀阀套的表面来实现流体的控制和沟通,利用阀套与壳体之间的过盈配合进行密封。彻底取消了传统以胶圈密封的结构方式,大大降低了滑阀的加工难度和装调难度,并从根本上解决了液压滑阀因胶圈老化带来的维护性、性能变差的难题。提出的过盈配合式液压滑阀具有结构简单、使用可靠性高、工作稳定、体积小、质量轻等特点。然而由于材料的热胀冷缩现象,尤其是不同材料之间的组合,在宽温度范围内变化时,其过盈量的密封设计会对液压滑阀的性能带来严重的影响。通过对不同材料组合的过盈配合式液压滑阀的结构场、流场随温度变化的影响进行有限元、FLUENT仿真分析,来指导过盈配合式液压滑阀的设计。最后通过试验验证了其性能。

    Abstract:

    The new type of hydraulic slide valve based on interference fit was proposed to fit for the aviation environment with wide temperature changing following -55~150 ℃. The core idea was using grooved design on the valve barrel’s cylindrical surface to connect and control fluid. The interference fit between the shell and valve barrel was used to achieve sealing effect. Compared with traditional oring sealed slide valve, in the new slide valve,conventional sealing structure was completely abandoned.The difficulty of valve manufacturing and assembly was greatly reduced. What’s more, the new slide valve has smaller volume, light weight, high reliability, good maintainability and working stability. However, due to the heat bulging and cold shrinking phenomenon of materials, especially combination between different materials, the seals design of the over surplus quantity would have a severe effect on the performance of the hydraulic valve.Different situations of structure field and flow field with changed different temperature were researched by using simulation analysis of FLUENT and finite element method aiming at different material combinations of interference fit type hydraulic slide valve.Lastly, a new interference fit type hydraulic slide valve was designed by using proposed method and experimental verification was made completely.

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王旭东,杜海,张伟,李奕宁.一种过盈配合式液压滑阀的设计方法[J].机床与液压,2018,46(20):98-102.
. A New Hydraulic Slide Valve Design Method Based on Grooved Manifold of Interference Fit[J]. Machine Tool & Hydraulics,2018,46(20):98-102

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  • 在线发布日期: 2019-07-09
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