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宏/微双驱动微切削定位进给系统的递进式误差补偿技术研究
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Research on Progressive Error Compensation Technology of Macro/Micro Dual Drive Microcutting Positioning and Feeding System
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    摘要:

    宏/微双驱动微切削定位进给系统在航空航天、医疗、核能以及IC制造等领域具有广泛的应用,其定位进给精度是保证零件切削加工质量的根本。为了提高其定位进给精度,提出一种机械补偿与算法补偿相结合的递进式误差补偿方法:首先通过微动平台元件的压电致动特性实现对宏平台的粗误差机械方式补偿,再采用最小二乘法和BP神经网络误差补偿模型进行宏/微双驱动系统的精误差算法补偿。并通过误差补偿实验验证后得出,在微切削加工条件下,基于宏/微双驱动定位进给系统的递进式误差补偿法极大地提高了机床的定位进给精度;补偿后X、Y轴的误差波动区间集中在[-0.010,+0.010]μm,定位精度分别为0.006 mm和0.009 mm,重复定位精度为0.010 mm和0.013 mm,实现了系统的纳米级定位和10 nm级的重复定位。

    Abstract:

    Macro/micro dual drive micro cutting positioning and feeding system is widely used in aerospace, medical, nuclear power and IC manufacturing and other fields. Its positioning and feeding precision is the fundamental to ensure the quality of machining parts. A progressive error compensation method combining mechanical compensation with algorithm compensation was proposed: firstly, the error compensation of macro platform in mechanical way was realized by the piezoelectric actuating characteristics of micro platform element; then, the leastsquare method and the BP neural network error compensation model were used to compensate the precision error of the macro/micro dual drive system. Through error compensation experiment, the conclusion is obtained as follows: under the condition of micro cutting, the progressive error compensation method for macro/micro dual drive positioning and feeding system greatly improves the positioning accuracy of the machine tools; after compensation, the error range of X and Y axes is mainly distributed between[-0.010,+0.010]μm; the positioning accuracies are 0.006 mm and 0.009 mm and the repeatability accuracy is 0.010 mm and 0.013 mm, respectively. All of these make the system meet the requirements of the nm level positioning accuracy and 10 nm level repeat positioning accuracy.

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纪飞飞.宏/微双驱动微切削定位进给系统的递进式误差补偿技术研究[J].机床与液压,2019,47(4):154-159.
. Research on Progressive Error Compensation Technology of Macro/Micro Dual Drive Microcutting Positioning and Feeding System[J]. Machine Tool & Hydraulics,2019,47(4):154-159

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  • 在线发布日期: 2019-07-16
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