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磁力光整加工ZrO2陶瓷材料磁极头设计及仿真
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国家自然科学基金资助项目(51675316)


Design and Simulation of Magnetic Pole for Magnetic Abrasive Finishing ZrO2 Ceramics Material
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    摘要:

    磁力研磨是光整加工ZrO2陶瓷材料的重要方法,但由于陶瓷材料的高强度及脆硬性,用一般开矩形槽的磁极头研磨加工ZrO2存在着研磨效率低,加工效果不理想等问题。因此在设计磁极头时,采用N45永磁极作为材料,设计开环形槽,由底部向上拔模至一定深度,由此设计的磁极来加工ZrO2陶瓷材料,利用ANSYS仿真了磁极开环形槽与矩形槽的磁场强度分布。结果表明:环形槽磁极的磁场分布较集中,并且开锥度后磁场分布较强。通过试验验证,磁极头开环形槽能够改善磁场梯度分布,提高研磨压力。研磨20 min后,ZrO2陶瓷材料的表面粗糙度从1.7 μm下降到0.45 μm,加工效率显著提高,表面质量明显改善。

    Abstract:

    Magnetic abrasive finishing is an important method in machining the ZrO2 material.The general open rectangular slot of the magnetic are still low in grinding efficiency, the processing effect is not ideal due to the high strength and hardening of ceramic materials. Therefore, in the design of magnetic pole, N45 permanent magnet material was used to machining ring groove, from the bottom up to a certain depth of the magnetic pole. And the magnetic field intensity distribution of the pole in ring groove and rectangular slot was simulated used in ANSYS simulation software. It is found that the magnetic field distribution of the ring pole is more concentrated, and the magnetic field distribution is stronger when the pole is taper. The experiment results show that the ring groove can improve the gradient distribution of the magnetic field and enhance the abrasive pressure so that the surface roughness of ZrO2 material is decreased from 1.7 μm to 0.45 μm in 20 minutes. The machining efficiency is obviously improved and the surface quality is significant improved.

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梁伟,张桂香,张鹏,张海云,姜林志,秦璞.磁力光整加工ZrO2陶瓷材料磁极头设计及仿真[J].机床与液压,2019,47(15):94-98.
. Design and Simulation of Magnetic Pole for Magnetic Abrasive Finishing ZrO2 Ceramics Material[J]. Machine Tool & Hydraulics,2019,47(15):94-98

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  • 在线发布日期: 2020-03-12
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