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基于谐振频率约束的超声磨削负载自适应控制系统设计
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江苏高校品牌专业建设工程资助项目(TAPP)(PPZY2015C238); 江苏省高校自然科学基金项目(15KJB460015)


Design of Adaptive Control System for Ultrasonic Grinding Load Based on Resonant Frequency
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    摘要:

    为了实现负载自适应超声磨削,建立了基于谐〖JP2〗振频率约束的智能自适应控制系统。对该智能系统的控制原理、控制算法以及控制效果进行研究。采用力电类比等效理论,建立了超声磨削系统等效电路模型,推导了超声磨削系统的谐振频率方程。通过理论计算和实验分析了负载对超声磨削系统谐振频率的影响规律。依据负载对谐振频率的影响特性,开发了基于谐振频率反馈的超声磨削模糊控制器,并在Siemens数控机床上进行测试实验。实验结果表明:谐振频率控制误差为12%,磨削力波动范围控制在5 N以内。系统控制稳定、鲁棒性好,能有效提高磨削加工质量和效率,减少磨具磨损。

    Abstract:

    In order to realize load adaptive ultrasonic grinding, an intelligent adaptive control system was established based on resonant frequency.Its control principle, control algorithm and control effect were investigated. The equivalent circuit model of ultrasonic grinding system was established based on mechanicelectric analogous theory and the resonant frequency equation of ultrasonic grinding system was deduced. Then, the relationship between the load and the resonant frequency was studied by theoretical calculation and experimental analysis. Based on the influence of load on the resonant frequency, a fuzzy controller for ultrasonic grinding was developed with resonant frequency feedback and it was applied in Siemens CNC system for test. The experimental results indicate that the control error of resonant frequency is 12% and the fluctuation range of grinding force is controlled within 5 N. The control system is stable and robust, and can effectively improve the grinding quality and efficiency, and reduce the wear of grinding tool.

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薛文奎,谢鸥,夏裙.基于谐振频率约束的超声磨削负载自适应控制系统设计[J].机床与液压,2019,47(14):173-176.
. Design of Adaptive Control System for Ultrasonic Grinding Load Based on Resonant Frequency[J]. Machine Tool & Hydraulics,2019,47(14):173-176

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  • 在线发布日期: 2020-03-12
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