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泵高速用端楔主环形新槽及卸荷能力研究
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宿迁市“千名领军人才集聚计划”项目;宿迁市科技计划项目(K201924);宿迁学院高层次人才引进项目


Research of Relief Capacity of a New Relief Groove with Main Ring-shaped Profile and Inner End-wedge for High-speed External Gear Pumps
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    摘要:

    为满足齿轮泵高速下的困油卸荷需要,提出一种新的卸荷面积更大、加工更简单的端楔主环形的新卸荷槽。基于齿轮泵的小侧隙困油卸荷原理,给出该槽的结构与尺寸;由三维模型的面积测量方法,测出一个困油周期内若干啮合位置处的卸荷面积;由所建立且被验证的困油压力模型,计算新槽、矩/圆形旧槽在3 000 r/min常速下及新槽在6 000 r/min高速、9 000 r/min超高速下的困油压力。结果表明:新槽的全程卸荷能力强,其中,主环形段的最大卸荷面积较矩、圆形卸荷槽分别增加31%、165%,端楔段的卸荷面积具有近似的直线特征,符合困油流量的线性卸荷要求;新槽常速、高速、超高速下的困油压力峰值使得出口压力分别增加2%、7.7%、14%,困油冲击小;困油压力谷值分别为0.03、-0.22、-0.61 MPa,高速下能避免气穴现象的发生,超高速下须结合较大的侧隙卸荷,方能满足气穴性能的要求等。得出楔环形槽能满足泵高速化下的卸荷要求,且结构简单、易加工。

    Abstract:

    For releasing trapped-oil pressure in high-speed external gear pumps, a new relief groove with main ring-shaped profile and inner end-wedge is invented for larger relief area and simpler processing. Firstly, based on the relief principle of small backlash, the structure and dimension of new groove were given. Secondly, by the three dimensional (3D) model’s area measurement, all dynamic relief areas of some different meshing position were measured in a trapped-oil period. Thirdly, based on the derived and verified trapped-oil pressure model, the trapped-oil pressures were executed respectively in the new groove and conventional rectangle-shaped and conventional circular-shaped at normal 3 000 r/min, and only in the new groove at high 6 000 r/min and ultra-high 9 000 r/min. All results indicate that whole relief capacity of the new groove is strong, among them, the relief area surrounded by main ring-shaped profile of new groove is respectively increased by 31% and 165% compared with that of rectangle-shaped groove and circular-shaped groove, and similar linear characteristics of the changed relief area surrounded by inner end wedge-shaped structure of the new groove is perfectly matched to relief requirements near in minimum trapped-oil position. The respectively added percent of trapped-oil peak pressure with discharge pressure at normal and high and ultra-high speed is 2% and 77% and 14% in the new groove, so it’s trapped-oil impact is very little. The trapped-oil valley pressures respectively is 0.03 MPa and -0.22 MPa and -0.61 MPa at normal and high and ultra-high speed, so, it’s cavitation is regarded as nothing at high speed and something at ultra-high speed, fortunately, if the new groove cooperated with large backlash relief, the cavitation is also regarded as nothing at ultra-high speed. It is concluded that the new relief groove is excellent for trapped-oil relief at high-speed and it’s processing is easier than conventional relief groove.

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李玉龙,李秀荣,臧勇,范钧,刘萍.泵高速用端楔主环形新槽及卸荷能力研究[J].机床与液压,2020,48(1):57-59.
. Research of Relief Capacity of a New Relief Groove with Main Ring-shaped Profile and Inner End-wedge for High-speed External Gear Pumps[J]. Machine Tool & Hydraulics,2020,48(1):57-59

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  • 在线发布日期: 2020-03-12
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