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高效铣削刀-屑摩擦参数与界面温度分析
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北京电子科技职业学院校级重点科研项目(000016-2017-Z003-002-KXZ)


Analysis of Friction Parameters and Interface Temperature of Highefficiency Milling Cutter
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    摘要:

    金属材料切屑成形过程中刀具前刀面与切屑之间的摩擦特征参数和切削温度是决定刀具磨损、动态切削力特性以及加工稳定性的关键表征量。通过切削物理试验与力学解析复合方法对马氏体不锈钢在立铣加工过程中,不同切削用量下的刀-屑摩擦特征参数进行定量计算分析,又基于物理切削试验测量值迭代标定的斜角切削平均温度高精度解析计算方法对刀-屑界面切削温度进行定量计算分析。研究表明:在切削速度30~90 m/min、每齿进给量0.1~0.15 mm/齿范围,切削速度的增加对剪切角和切屑滑动速度影响显著,对切削温度的影响也较为显著;经过试验值迭代修正的M C Shaw剪切模型能够实现斜角切削平均温度的有效解析求解,求解精度满足工程实际需要。

    Abstract:

    The frictional characteristic parameters and cutting temperature between the rake face and the chip during the chip forming process of the metal material are the key characterization factors that determine the tool wear,dynamic cutting force characteristics and machining stability.The cutting physical test and mechanical analysis composite method was used to quantitatively calculate the knifechip friction characteristic parameters of martensitic stainless steel in the vertical milling process,and the iterative calibration was based on the physical cutting test measurement value.Quantitative calculation and analysis of the cutting temperature of the knifechip interface were made by the highresolution analytical calculation method of the angular cutting average temperature.The research shows that when the cutting speed is 30~90 m/min and the feed per tooth is 0.1~0.15 mm/z,the increase of cutting speed has a significant influence on the shear angle and the cutting speed of the chip,and the influence on the cutting temperature is also significant.The M C Shaw shear model with iterative correction of the experimental value can be used to realize the effective analytical solution of the average temperature of the bevel cutting,and the solution accuracy meets the actual needs of the project.

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邱坤,曹著明,郝继红.高效铣削刀-屑摩擦参数与界面温度分析[J].机床与液压,2019,47(2):37-40.
. Analysis of Friction Parameters and Interface Temperature of Highefficiency Milling Cutter[J]. Machine Tool & Hydraulics,2019,47(2):37-40

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  • 在线发布日期: 2019-07-16
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