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电厂钢结构除锈爬壁机器人的设计与分析
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广东省科技计划项目(2017B090922008);华能集团科技计划(HNKJ17-G18)


Design and Analysis of Rust Removal Wall Climbing Robot for Steel Structure of Power Plant
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    摘要:

    设计了一种电磁吸附履带式除锈爬壁机器人,可实现对狭窄立柱、横梁等电厂典型钢结构的高空喷砂除锈并回收砂粒。通过建立爬壁机器人沿钢结构壁面喷砂除锈的静力学模型和动力学模型,推导出爬壁机器人向上爬行的电机启动转矩和工作转矩,为电磁铁和电机的选择提供理论依据。利用MATLAB进行计算仿真,获得机器人不沿壁面下滑时吸附力与静摩擦因数、钢结构壁面倾角的关系,讨论了机器人不发生倾覆时摆臂摆角、壁面倾角对吸附力性能的影响。分析结果表明,当钢结构壁面倾角为21.8°,且静摩擦因数为0.4时,机器人所需的磁吸附力达到最大值。当机器人单侧履带的电磁铁数量为20块时,选择吸附力大于54.37 N的电磁铁安装于履带上,机器人不会出现下滑和倾覆,可以保证机器人爬壁的安全性。

    Abstract:

    A crawler wall climbing robot with electromagnetic adsorption is designed, which can remove rust and recover sand grains at high altitude for typical steel structures of power plants such as narrow columns and crossbeams. The static model and dynamic model of the wall climbing robot climbing along the steel structure wall were established to deduce the starting and working torques of motors for the robot climbing up wall, and to provide theoretic basis for selection of electromagnets and motors. The relationship between the adsorption force and the static friction coefficient and the inclination angle of the steel structure wall was obtained by using MATLAB simulation and computation.The influence of the pendulum angle of swing arm and the inclination angle of the wall on the adsorption force was discussed when the robot did not overturn. The analysis results show that when the inclination angle of the steel structure wall is 21.8 degrees and the static friction coefficient is 0.4, the maximum magnetic adsorption force required by the robot is obtained. When the number of single-side crawler electromagnets is 20 pieces, the selected and installed electromagnet with adsorption force must be greater than 54.37 N to avoid the robot sliding down or overturning along the steel structure wall so as to ensure its climbing safety.

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白玉峰,孙伟鹏,郑相立,彭文盛,刘炳杨,陈杰,王双喜.电厂钢结构除锈爬壁机器人的设计与分析[J].机床与液压,2020,48(5):15-19.
. Design and Analysis of Rust Removal Wall Climbing Robot for Steel Structure of Power Plant[J]. Machine Tool & Hydraulics,2020,48(5):15-19

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  • 在线发布日期: 2020-04-23
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