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基于视觉传感器的焊缝图像识别与跟踪控制技术研究
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国家自然科学基金资助项目(31672348)


Research on weld image recognition and tracking control technology based on visual sensor
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    摘要:

    针对传统“示教法”机器人焊接效率低、精度不高的问题,基于视觉传感技术对焊缝图像识别与跟踪技术进行研究。利用中值滤波和阈值分割的方法对图像进行预处理,并采用动态 ROI 提取与最小二乘法相结合的方法提取焊缝特征点,以解决弧光、飞溅等因素对图像的影响。同时,设计了激光焊缝跟踪系统,并将焊枪姿态作为指标对对焊缝的跟踪效果进行了实验分析。研究结果表明:所设计的视觉传感系统可有效提取焊接图像特征,识别精度高。焊缝跟踪系统可实时校正焊枪位置,焊枪高度误差始终保持在0.2 mm以内,焊缝角度识别误差不超过 0.4°,说明该系统抗干扰能力强,焊接精度高,实时性好。

    Abstract:

    In order to solve the problem of low efficiency and low precision for traditional “teaching method” robot welding, the technology of seam image recognition and tracking based on visual sensing technology was studied in this paper. Median filter and threshold segmentation were used to preprocess the image, and dynamic ROI extraction and least square method were used to extract the feature points of weld seam to solve the influence of arc, spatter and other factors on the image. At the same time, a laser seam tracking system was designed, and the welding torch attitude was taken as an index to analyze the tracking effect of the seam. The results indicate that the designed visual sensing system could effectively extract the welding image features and has high recognition accuracy. The seam tracking system can correct the position of welding torch in real time. The height error of welding torch is always within 0.2 mm, and the angle recognition error of welding torch is not more than 0.4°. This shows that the system has strong antiinterference ability, high welding precision and good realtime performance.

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陈城洋.基于视觉传感器的焊缝图像识别与跟踪控制技术研究[J].机床与液压,2019,47(18):138-143.
. Research on weld image recognition and tracking control technology based on visual sensor[J]. Machine Tool & Hydraulics,2019,47(18):138-143

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  • 在线发布日期: 2020-03-12
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