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聚氨酯泡沫绝热层高效精密打磨装置设计与建模
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国家科技重大专项资助项目(2017ZX04005001)


Design and Modeling of High-efficiency and High-precision Grinding Device for Polyurethane Foam Insulations
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    摘要:

    针对现有液氧贮箱的结构特点以及贮箱绝热层打磨中存在的工艺问题,以聚氨酯泡沫塑料自动化打磨机器人为基础,设计出一种能够高效精密地切削去除绝热层材料的打磨装置。该装置包括打磨工具系统、实时测厚系统和控制系统。装置通过实时测厚系统对泡沫层厚度进行精准在线测量,采用直线模组和气动马达分别对刀具进行位置实时控制和转速控制,在获得实时测厚系统所测的厚度值后到达对应的位置对材料进行实时切削,同时辅助有效随动吸尘装置,实现贮箱聚氨酯泡沫绝热层高效自动打磨,在保证加工精度的同时,极大地提高了工作效率。

    Abstract:

    In view of the structural characteristics of the existing liquid oxygen tank and the technological problems existing in the grinding of the insulation layer of the tank, a grinding device which could be used to effectively and precisely remove the insulation layer material was designed based on the polyurethane foam automatic grinding robot. The device included the grinding tool system, in-situ thickness measurement system and control system. The thickness of the foam layer was accurately measured online through the in-situ thickness measuring system. The straight-line module and the pneumatic motor were used for in-situ position control and speed control of the cutter, respectively. After obtaining the thickness by the in-situ thickness measuring system, the in-situ cutting of the material was carried out at the corresponding position, meanwhile, the effective follow-up dust suction device was assisted to realize the efficient cleaning of the polyurethane foam in the tank.The designed device can not only ensure the processing accuracy, but also greatly improve the working efficiency.

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党嘉强,陶正瑞,徐锦泱,王力,张崇印,任斐.聚氨酯泡沫绝热层高效精密打磨装置设计与建模[J].机床与液压,2020,48(2):59-62.
. Design and Modeling of High-efficiency and High-precision Grinding Device for Polyurethane Foam Insulations[J]. Machine Tool & Hydraulics,2020,48(2):59-62

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  • 在线发布日期: 2020-04-23
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