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颗粒含量对复合材料切削力及表面粗糙度的影响研究
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国家重点研发计划基金(2018YFB1107603);辽宁省博士启动基金(20180541039)


Study of the Influence of Particle Content on Cutting Force and Surface Roughness of Composites
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    摘要:

    为探索45%SiCp/Al复合材料切削力和表面粗糙度变化规律,用PCD刀具对45%SiCp/Al复合材料和铝合金材料进行车削正交试验,分析颗粒含量、切削速度对切削力和力的波动的影响规律,以及力的波动对表面粗糙度的影响。结果表明:对于45%SiCp/Al复合材料和铝合金材料,其颗粒含量越高,三向切削力Fx、Fy、Fz越大而力的波动越小;在45%SiCp/Al复合材料切削过程中,一般情况下,进给力小于背向力和主切削力,但当切削速度为90~120 m/min时会出现背向力大于主切削力的情况;当切削速度增大,切削力和力的波动值都有先增大后降低再增大的趋势;切削力波动的幅度越大,表面粗糙度越大

    Abstract:

    In order to explore the change law of the cutting force and surface roughness of 45%SiCp/Al composites, the turning orthogonal test of 45%SiCp/Al composites and aluminum alloy materials was carried out with PCD tool.The influence law of particle content and cutting speed on the cutting force and the force fluctuation was analyzed, as well as the influence of force fluctuation on surface roughness.The results show that for 45%SiCp/Al composites and aluminum alloy materials, the higher the particle content, the larger the threedirection cutting forces such as Fx, Fy and Fz,and the smaller the force fluctuation.In the cutting process of 45%SiCp/Al composites, the feed force is less than the back force and the main cutting force in general,but when the cutting speed is in 90~120 m/min, the back force is greater than the main cutting force; when the cutting speed increases, the cutting force and the fluctuation value of the force tend to increase first and then decrease and increase finally; the larger the variation range of cutting force fluctuation, the larger the surface roughness

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王明海,孟群,孔宪俊.颗粒含量对复合材料切削力及表面粗糙度的影响研究[J].机床与液压,2020,48(17):70-74.
WANG Minghai, MENG Qun, KONG Xianjun. Study of the Influence of Particle Content on Cutting Force and Surface Roughness of Composites[J]. Machine Tool & Hydraulics,2020,48(17):70-74

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  • 在线发布日期: 2021-02-20
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