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数控车床热误差建模与补偿研究
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Research on Thermal Error Modeling and Compensation for CNC Lathe
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    摘要:

    数控机床热变形引起的误差通常占到总体误差的40%~70%。以某公司生产的某型卧式数控车床为研究对象,检测主轴热误差和X进给轴热误差,基于最小二乘法对该机床主轴X、Y、Z向和X进给轴分别建立热误差模型。考虑到实测环境温度相对参考温度20 ℃时滚珠丝杠伸长的因素,对主轴热误差实测值进行了修正。根据主轴X向修正后的热误差模型和X进给轴热误差模型建立了X轴综合热误差模型,并采用西门子840D系统进行了热误差补偿试验,热误差降低了54.5%,CP值由1.34提升至1.88,证明此该建模与补偿方法有效、可行。

    Abstract:

    The error caused by thermal deformation of NC machine tools usually accounts for 40% ~ 70% of the total errors. A horizontal CNC lathe manufactured by some company was taken as the research object,the thermal error of the spindle and the thermal error of the Xfeed axis were detected,and the thermal error models of the spindle X,Y,Zand X feed axes of the lathe were established respectively based on the least square method. Considering the factor of the elongation of the ball screw when the measured ambient temperature was 20 ℃ relative to the reference temperature,the measured thermal error of the spindle was corrected. The X-axis comprehensive thermal error model was established according to the X-axis corrected thermal error model and the X-feed axis thermal error model. The Siemens 840D system was used for thermal error compensation test.The thermal error was reduced by 54.5%,and the CP value was increased from 1.34 to 1.88. It is proved that this method of modeling and compensation is effective and feasible.

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引用本文

陈维范,薛丹.数控车床热误差建模与补偿研究[J].机床与液压,2020,48(14):171-175.
CHEN Weifan, XUE Dan. Research on Thermal Error Modeling and Compensation for CNC Lathe[J]. Machine Tool & Hydraulics,2020,48(14):171-175

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  • 在线发布日期: 2020-10-15
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