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液电混合挖掘机回转驱动系统运行特性及能效
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国家自然科学基金联合基金项目(U1910211)


Operation Characteristics and Energy Efficiency of Swing Drive
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    摘要:

    液压挖掘机作业时,上车回转系统频繁起制动。由于惯性大、起动压力高,造成大量的溢流损失;制动时上车回转系统的动能通过液压马达出口的制动阀转化为热能,能量浪费大。为了降低挖掘机回转过程的能耗,提出液电混合挖掘机回转驱动系统。在回转过程中,电机作为主驱动控制上车回转系统的回转速度,液压马达-蓄能器回收上车回转系统制动动能,并在起动时辅助电机驱动回转系统。首先对主要元件进行参数设计,然后建立原机回转系统和所提系统的联合仿真模型,对2种回转系统的运行特性和能效特性展开研究。结果表明:与原机系统相比,所提系统在1个回转工作循环内能耗降低37.26%~ 53.29%,并抑制了上车回转系统的回摆现象,提高整机运行的平稳性。

    Abstract:

    In hydraulic excavator operation process, the swing system frequently starts and brakes. Because of the large inertia and high starting pressure of the system, a large amount of overflow loss is caused; when braking, the kinetic energy of the swing system is transformed into heat energy through the brake valve of the hydraulic motor outlet, which wastes a lot of energy. In order to reduce the energy consumption in the process of excavator swing, the hydraulicelectric hybrid excavator swing drive system was proposed. In the process of swing, the motor was used as the main drive to control the swing speed of the swing system, the hydraulic motoraccumulator was used to recover the braking kinetic energy of the swing system and assist the motor to drive the swing system when starting. The parameters of the main components were designed, then a co-simulation model of the original swing system and the proposed system was established. The operating characteristics and energy consumption characteristics of the two swing systems were studied. The results show that the energy consumption of the proposed system is reduced by 37.26%~53.29% within a swing working cycle compared with the original system, and the backswing phenomenon of the swing system is suppressed, thus the operation stability of the whole machine was improved.

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秦涛,葛磊,黄伟男,权龙.液电混合挖掘机回转驱动系统运行特性及能效[J].机床与液压,2021,49(8):111-116.
QIN Tao, GE Lei, HUANG Weinan, QUAN Long. Operation Characteristics and Energy Efficiency of Swing Drive[J]. Machine Tool & Hydraulics,2021,49(8):111-116

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  • 在线发布日期: 2023-03-01
  • 出版日期: 2021-04-28