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基于直流电源的短电弧铣削加工性能研究
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国家自然科学基金地区科学基金项目(51765063);自治区重点研发计划项目(2018B02009-1);自治区天山雪松计划项目(2018XS01)


Research on Machining Performance of Short Arc Milling Based on DC Power Supply
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    摘要:

    为了探究直流短电弧铣削加工性能,分别以管状镀铜石墨为工具电极,45钢作为工件材料,分析电压、电极转速、加工深度对电极损耗率、材料去除率(MRR)和表面质量的影响规律。试验结果表明:增大电压可以有效提高MRR,但会降低工件表面质量;提高电极转速不仅能够改善工件表面质量,同时还能获得较高MRR;加大铣削深度能够大大提高MRR,但切深过大会使铣削变得困难,当铣削速度不能满足进给率时,会出现撞刀现象,工具电极断裂从而产生台阶面,严重影响工件表面成型质量。

    Abstract:

    In order to explore the machining performance of DC short arc milling, tubular copperplated graphite was used as the tool electrode and 45 steel was used as the workpiece material. The effects of voltage, electrode speed, and processing depth on the electrode loss rate, material removal rate (MRR) and surface quality were analyzed. The experimental results show that: increasing the voltage can effectively improve the MRR, but it will reduce the surface quality of the workpiece; increasing the speed of the electrode can not only improve the surface quality of the workpiece, but also obtain higher MRR; increasing the milling depth can greatly improve the MRR, but too large cutting depth will make milling difficult;when the milling speed cannot meet the feed rate, a cutter collision phenomenon will occur, and the tool electrode will break to produce a stepped surface, which will seriously affect the workpiece surface forming quality.

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王翔,周建平,许燕,胡国玉.基于直流电源的短电弧铣削加工性能研究[J].机床与液压,2021,49(9):71-76.
WANG Xiang, ZHOU Jianping, XU Yan, HU Guoyu. Research on Machining Performance of Short Arc Milling Based on DC Power Supply[J]. Machine Tool & Hydraulics,2021,49(9):71-76

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  • 在线发布日期: 2023-03-09
  • 出版日期: 2021-05-15