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基于ANSYS的压缩式垃圾车弧形车厢有限元分析
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国家自然科学基金面上项目(51575289);国家自然科学基金青年科学基金项目(51705270)


Finite Element Analysis of Arc Compartment of Compressed Refuse Collector Based on ANSYS
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    摘要:

    为解决压缩式垃圾车在实际工况下服役时出现的车厢焊缝开裂问题,设计一种弧形车厢的框架承力结构。采用Pro/E建立车厢的三维模型并通过ANSYS Workbench进行有限元静力学分析,得出其在垃圾装卸过程中的应力分布情况;进行模态分析,确定各阶振型下车厢的固有振动频率和最大形变位置;采用基于高斯分布和Miner线性累计损伤定律的三区间法进行随机疲劳分析,确定新设计的车厢结构是否符合运行寿命期望。结果表明:在垃圾装卸过程中,改进后车厢的最大应力为300 MPa,导轨处不超过40 MPa,整体结构满足设计要求;随着振动频率的增加,车厢最大形变位置由顶板逐渐向边板再向底板转移;在行驶过程中,新设计的车厢结构能够满足实际工况下的运行寿命期望。

    Abstract:

    In order to solve the problem of weld crack on the compartment when compressed refuse collector is in service under actual working conditions, a frame bearing structure of the arc compartment was designed. Pro/E was used to build the 3D model of the compartment and ANSYS Workbench was used to carried out the finite element static analysis to obtain the stress distribution in the process of garbage loading and unloading; the modal analysis was carried out to determine the natural vibration frequency and the maximum deformation position of each vibration mode. A three-interval method based on the Gaussian distribution and Miner’〖KG-*2〗s rule was used to perform random fatigue analysis to determine whether the newly designed compartment structure met the service life expectation. The results show that the maximum stress is 300 MPa on the improved compartment and at most 40 MPa on the guide rail during the process of waste handling, and the overall structure meets the design requirements; with the increase of vibration frequency, the maximum deformation position of the compartment transfers from the roof to the sideboard and then to the floor. In the process of driving, the designed compartment structure can meet the actual service life expectation under the actual working conditions.

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李云凯,王优强,田亚忠,龙慎文,王明成,张平.基于ANSYS的压缩式垃圾车弧形车厢有限元分析[J].机床与液压,2021,49(10):130-135.
LI Yunkai, WANG Youqiang, TIAN Yazhong, LONG Shenwen, WANG Mingcheng, ZHANG Ping. Finite Element Analysis of Arc Compartment of Compressed Refuse Collector Based on ANSYS[J]. Machine Tool & Hydraulics,2021,49(10):130-135

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  • 在线发布日期: 2023-03-09
  • 出版日期: 2021-05-28