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顶模体系中多缸同步顶升液压控制系统设计
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国家自然科学基金地区科学基金项目(51765033)


Design on Hydraulic Control System for Multicylinder Synchronous Lifting of Jackup Formwork System
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    摘要:

    针对超高层建筑施工中液压顶升钢平台的负载不均衡导致的多缸同步运动精度低的问题,设计一种以工业控制计算机为上位机、西门子PLC为下位机的液压同步控制系统。运用高精度的位移传感器和倾角传感器对系统的关键参数进行检测和反馈。基于经典的PID控制算法,对对称比例阀的阀口开度进行精确控制,进而控制进入各缸的流量,达到多个液压缸同步顶升的要求。建立单个阀控非对称液压缸的数学模型,并进行稳定性分析及系统特性分析。结果表明:使用PID控制算法,顶模液压系统响应速度较快,运行稳定且无超调,能满足液压缸同步要求。

    Abstract:

    Aiming at the problem of lowprecision of multicylinder synchronous movement caused by unbalanced load of hydraulic jacking steel platform in super highrise building construction, a hydraulic synchronous control system was designed with industrial control computer as the upper computer and Siemens PLC as the lower computer. The key parameters of the system were tested and fed back by using highprecision displacement sensor and inclination sensor. Based on the classical PID control algorithm, the valve port opening of the symmetrical proportional valve was precisely controlled to regulate the flow into each cylinder, and then to meet the requirements of synchronous jacking of multihydraulic cylinders. The mathematical model of a single valve controlled asymmetric hydraulic cylinder was established, and the stability and system characteristics were analyzed. The results show that by using the PID control algorithm, the jackup formwork system has fast response speed, stable operation without overshoot and can meet the synchronization requirements of hydraulic cylinders.

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魏列江,顾青青,辛钰林,卢利锋.顶模体系中多缸同步顶升液压控制系统设计[J].机床与液压,2021,49(11):65-69.
WEI Liejiang, GU Qingqing, XIN Yulin, LU Lifeng. Design on Hydraulic Control System for Multicylinder Synchronous Lifting of Jackup Formwork System[J]. Machine Tool & Hydraulics,2021,49(11):65-69

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  • 在线发布日期: 2023-03-09
  • 出版日期: 2021-06-15