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外圆车削TC4钛合金颤振稳定性极限预测
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国家自然科学基金(51375281)


Prediction of Flutter Stability Limit of TC4 Titanium Alloy with Cylindrical Turning
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    摘要:

    外圆车削加工TC4钛合金过程中,再生型颤振会在工件表面留下不规则的振纹,严重影响了钛合金的表面加工质量。考虑外圆车削动力学参数的影响,建立了外圆车削TC4钛合金再生型颤振动力学模型。在KDN数控车床上进行动力学参数识别试验,将试验结果代入所建模型解析解中,利用MATLAB软件绘制外圆车削稳定性叶瓣图并得到外圆车削加工TC4钛合金的极限切削深度为0.553 2 mm。进行外圆车削试验,对试验结果进行时域分析以及粗糙度分析。试验结果表明:当切削深度小于0.553 2 mm时,无论转速取何值,车削都相对稳定;当切削深度大于0.553 2 mm,但与转速构成的点位于叶瓣图曲线下方时,其振幅平均值、粗糙度较小,与前者相差不大,车削稳定;当切削深度与转速构成的点位于叶瓣图曲线上方时,与叶瓣图曲线下方相同转速的点对比,其振幅平均值增大了1倍左右,粗糙度值增大了31%左右,车削不稳定。试验分析结果验证了所绘稳定性叶瓣图的可靠性,对实际加工具有一定的指导意义。

    Abstract:

    During the processing of TC4 titanium alloy by cylindrical turning, the occurrence of regenerative flutter will leave irregular vibration marks on the surface of the workpiece, which seriously affects the surface processing quality of titanium alloy.The mechanical model of regenerative chatter vibration of TC4 titanium alloy was established considering the influence of dynamic parameters of cylindrical turning.The dynamic parameter identification experiment was carried out on the KDN numerical control lathe, the experimental results were put into the analytical solution of the established model, and the stability lobe diagram of the cylindrical turning was drawn with MATLAB software, and the ultimate cutting depth of the cylindrical turning TC4 titanium alloy was obtained to be 0.553 2 mm.The test results time domain analysis and roughness analysis were carried out.The experimental results shows that when the cutting depth is less than 0.553 2 mm, the turning is relatively stable no matter what the speed is;when the cutting depth is greater than 0.553 2 mm, but the point formed by the rotation speed is located below the curve of the blade lobe diagram, the mean amplitude and roughness are small, which is not far from the former, and the turning is stable;when the point composed of cutting depth and rotation speed is located above the lobe diagram curve, compared with the point with the same rotation speed below the lobe diagram curve, the average amplitude increases by about 1 times, the roughness value increases by about 31%, and the turning is unstable.The experimental results verify the reliability of the stability lobe diagram, which has certain guiding significance to actual processing.

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李绍朋,王利强,吕志杰.外圆车削TC4钛合金颤振稳定性极限预测[J].机床与液压,2021,49(12):12-18.
LI Shaopeng, WANG Liqiang, LV Zhijie. Prediction of Flutter Stability Limit of TC4 Titanium Alloy with Cylindrical Turning[J]. Machine Tool & Hydraulics,2021,49(12):12-18

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  • 在线发布日期: 2023-03-09
  • 出版日期: 2021-06-28