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偏导射流式压力伺服阀污染卡滞机制及影响研究
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国家自然科学基金青年科学基金项目(51805403);民机专项项目(MJ-2016-S-54);陕西省自然科学基础研究计划项目(2019JQ-836);陕西省教育厅专项科研计划项目(19JK0416)


Research on the Pollution Stagnation Mechanism and Influence of Deflector Jet Pressure Servo Valve
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    摘要:

    偏导射流式压力阀属于典型的复杂电液伺服系统,服役期间油液污染会引起油液等级增高,造成整阀性能的渐进劣化甚至结束耐久寿命。针对此问题,阐述偏导射流式压力阀工作原理并建立整阀的数学模型;分析污染卡滞机制并建立了偏导射流式压力阀污染卡滞摩擦力模型,同时分析GJB420B中污染等级颗粒数量、直径分布并计算了相应摩擦力数值;搭建整阀模型,进行了不同污染等级下偏导射流式压力阀性能劣化仿真。结果表明:阀芯卡滞摩擦力随着油液污染等级的增高而逐渐提高,并最终引起偏导射流式压力阀输出压力幅值的衰减及响应速度减慢。研究方法和结果对压力伺服阀污染卡滞故障的定性分析、预测及恶劣工况下延寿具有重要参考价值。

    Abstract:

    Deflector jet pressure servo valve is a typical complex electrohydraulic servo system. Oil contamination can cause the increase of oil level during service and result in progressive degradation of servo valve’〖KG-*2〗s performance and even finish endurance life. Aiming at this problem, the working principle of the deflector jet pressure valve was discussed and its mathematical model was established. The pollution stagnation mechanism was analyzed and the friction model was established.The quantity and diameter distribution of oil level in GJB420B were analyzed and the frictional force was calculated. Finally, the whole valve model was built to simulate the performance degradation of the deflector jet pressure valve under different oil level. The results show the frictional force of the pressure valve gradually increases with the increase of the oil level,which can finally cause the decay of servo valve output pressure and response slowly. The research methods and results have important reference value for qualitative analysis, prediction of pollution stagnation fault and life extension under severe working conditions.

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褚渊博,何学工,王江涛.偏导射流式压力伺服阀污染卡滞机制及影响研究[J].机床与液压,2021,49(13):19-24.
CHU Yuanbo, HE Xuegong, WANG Jiangtao. Research on the Pollution Stagnation Mechanism and Influence of Deflector Jet Pressure Servo Valve[J]. Machine Tool & Hydraulics,2021,49(13):19-24

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  • 在线发布日期: 2023-03-09
  • 出版日期: 2021-07-15