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微量润滑系统参数对加工残余应力影响试验
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广东省科技计划项目(2017B090913006);广东省普通高校基础研究与应用基础研究重点项目(2018KZDXM043)


Experimental Study on Influence of Minimal Quantity Lubrication System Parameters on Machining Residual Stress
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    摘要:

    微量润滑(MQL)切削是一种绿色加工技术。为了解MQL系统对加工残余应力影响,通过45钢车削正交试验,研究MQL系统的空气压力、润滑液用量、喷射距离、油雾温度对加工残余应力的影响。试验结果表明:油雾温度对加工残余应力的影响最大,润滑液用量也有一定的影响,空气压力和喷射距离的影响不显著;油雾温度降低,残余(拉)应力变小;润滑液用量增加,残余(拉)应力变小;MQL系统对加工残余应力的影响机制是通过改变油雾的冷却能力和渗透性,改变残余应力热力耦中的热效应。

    Abstract:

    Minimal quantity lubrication (MQL) is a green manufacturing technology for cutting. In order to understand the influence of MQL system on turning residual stresses,the influence of air pressure, amount of lubricating fluid, spray distance and oil mist temperature of MQL system on machining residual stress were studied by orthogonal test of 45 steel turning.The results show that the influence of oil mist temperature on the residual stress is the greatest, the amount of lubricating fluid also has a certain effect, and the influence of airpressure and spray distance is not significant. The residual (tensile) stress decreases with the decrease of temperature of oil mist. The residual (tensile) stress decreases with the increases of amount of lubricant of the. The influence mechanism of MQL system on machining residual stress is to change the thermal effect of thermal coupling of residual stress by changing the cooling capacity and permeability of oil mist.

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刘大维,周莉,覃孟扬,张小霞.微量润滑系统参数对加工残余应力影响试验[J].机床与液压,2020,48(13):57-60.
LIU Dawei, ZHOU Li, QIN Mengyang, ZHANG Xiaoxia. Experimental Study on Influence of Minimal Quantity Lubrication System Parameters on Machining Residual Stress[J]. Machine Tool & Hydraulics,2020,48(13):57-60

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  • 在线发布日期: 2020-11-30
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