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基于热传递函数的机床主轴热关键点辨识方法
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教育部重点实验室开放课题资助项目(SZJJ2015-041)


Identification Method of Machine Tool Spindle Thermal Key Points Based on Heat Transfer Function
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    摘要:

    针对机床热误差补偿技术中热态特性建模与热关键点辨识困难问题,提出一套较完善的主轴热态特性建模方法与热关键点快速辨识技术。考虑主轴系统温度与热变形等因素,建立主轴热态特性分析模型,结果表明:模型预测值与某精密卧式加工中心的热误差实测量值之间的误差均在20%以内,说明了所提建模方法的正确性。将模型输出结果用于主轴热关键点辨识,根据12个测点的热传递函数值筛选出6个热关键点;利用6个关键点的数据,基于BP神经网络建立一种主轴热误差预测模型;对比BP神经网络预测的输出值与热态特性模型的输出值,结果表明:最大误差为-0.060 36 μm、最大相对误差为-0.200 6%,验证了所提热关键点辨识方法的有效性。

    Abstract:

    Aiming at the difficulty of modeling thermal state characteristics and identifying thermal key points in the thermal error compensation technology of machine tools,a more complete set of spindle thermal state modeling methods and rapid identification methods of thermal key points were proposed.The spindle thermal characteristics analysis model was established by considering the spindle system temperature and thermal deformation. The results show that the error between the predicted value of the model and the measured value of a precision horizontal machining center is within 20%,which shows the correctness of the proposed modeling method. The output of the model was used to identify the thermal key points of the main shaft,and six thermal key points were obtained according to the heat transfer function values of 12 measured points; according to the data of six key points,a main shaft thermal error prediction model was established by using the BP neural network. The predicted output values of the BP neural network were compared with the output values of the thermal characteristic model. The results show that the maximum error is -0.060 36 μm and the maximum relative error is -0.200 6%,which verifies the effectiveness of the proposed method for identifying thermal key points of heat.

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何郑曦,荣茂林.基于热传递函数的机床主轴热关键点辨识方法[J].机床与液压,2021,49(17):117-122.
HE Zhengxi, RONG Maolin. Identification Method of Machine Tool Spindle Thermal Key Points Based on Heat Transfer Function[J]. Machine Tool & Hydraulics,2021,49(17):117-122

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  • 在线发布日期: 2023-03-21
  • 出版日期: 2021-09-15