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基于AMESim的闭式液压系统动态特性与热力学分析
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国家重点研发计划(2019YFB1312101);河南省高等学校重点科研项目(20A460020);河南省重点研发与推广专项(202102210333)


Dynamic Characteristics and Thermodynamic Analysis of Closed Hydraulic System Based on AMESim
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    摘要:

    为研究某闭式液压转向系统的动态特性并进行热力学分析,建立该液压转向系统的仿真模型及热液压模型。结合设计要求及现场试验,研究液压泵流量、溢流阀压力以及系统负载对转向特性的影响,并对转向液压缸两腔压力进行对比分析。结果表明:较低的流量输出可减小液压冲击,过高的负载会产生较大的液压冲击,加入蓄能器能大幅改善液压缸工作压力的稳定性。通过建立的热液压模型,对系统的温升过程进行了仿真分析,结果表明:溢流阀设定压力对液压缸温升影响较大,应根据负载实际情况设定合适的溢流压力;负载的增加导致液压油温度升高,进而造成溢流损失、液压缸内泄漏增加以及管路摩擦力上升,在实际中应避免系统工作在极端负载状况。通过现场试验,完成了系统参数的重新匹配,改善了液压系统动态特性,同时使得油温大幅下降。研究结果为闭式液压系统动态特性及热力学设计提供了参考。

    Abstract:

    In order to study the dynamic characteristics of a closed hydraulic steering system and perform thermodynamic analysis, a simulation model and a thermohydraulic model of the hydraulic steering system were established. According to the system design requirements and field tests, the effects of hydraulic pump flow, relief valve pressure and system load on steering characteristics were studied, and the twochamber pressure of the steering hydraulic cylinder was compared and analyzed. The results show that a lower flow output can reduce hydraulic shock, an excessively high load will produce a larger hydraulic shock, and the addition of an accumulator can greatly improve the stability of the hydraulic cylinder’〖KG-*2〗s working pressure. Based on the established thermohydraulic model, the temperature rise process of the system was simulated and analyzed. The results show that the pressure setting of the relief valve has a greater effect on the temperature rise of the hydraulic cylinder, and appropriate overflow pressure should be set according to the actual situation of the load; increasing the load can cause the temperature rise of the hydraulic oil, resulting in overflow loss, increased leakage in the hydraulic cylinder and increased friction in the pipeline, so in practice, the system should be prevented from operating under extreme load conditions. Through the field test, the system parameters were adjusted again, the dynamic characteristics of the hydraulic system were improved, and the oil temperature was dropped significantly. The results provide reference for the dynamic characteristics and thermodynamic design of the closed hydraulic system.

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张慧贤,马利民,梁莉,郭哲锋,钟卫.基于AMESim的闭式液压系统动态特性与热力学分析[J].机床与液压,2021,49(17):164-168.
ZHANG Huixian, MA Limin, LIANG Li, GUO Zhefeng, ZHONG Wei. Dynamic Characteristics and Thermodynamic Analysis of Closed Hydraulic System Based on AMESim[J]. Machine Tool & Hydraulics,2021,49(17):164-168

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  • 在线发布日期: 2023-03-21
  • 出版日期: 2021-09-15