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气膜孔五轴视觉测量系统的设计与搭建
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国家科技重大专项(2018ZX04004001)


Design and Establishment of Fiveaxis Vision Measuring System for Film Cooling Holes
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    摘要:

    为解决空心涡轮叶片上气膜孔的孔径和分布位置的测量难题,在机器视觉测量与多轴运动控制的基础上,设计并搭建一套非接触式的气膜孔五轴视觉测量系统。该系统由三坐标测量机、双轴位置转台、工业视觉测头和叶片专用夹具等组成,具有3个直线自由度和2个转动自由度。在测量过程中,利用双轴位置转台实现被测叶片的转位,并通过三坐标测量机的运动实现工业视觉测头的移动,使工业视觉测头对焦于气膜孔的出口表面并采集其清晰图像。通过图像处理等步骤,获取被测气膜孔的几何尺寸和空间位置参数。为验证该系统的实用性和有效性,分别测量被测空心涡轮叶片上某一列气膜孔的孔径和孔中心坐标。实验结果表明:该测量系统能够完成气膜孔的孔径和孔中心坐标的检测任务,并且重复性精度指标满足使用要求。

    Abstract:

    In order to cope with the inspection difficulties of diameters and locations of the film cooling holes on hollow turbine blade, a noncontact fiveaxis vision measuring system was designed based on machine vision measuring and multiaxis motion controlling technologies. The system was composed of coordinate measuring machine, twoaxis turntable, industrial visual probe and special fixture of blade, which possessed three moving degrees of freedom and two rotational degrees of freedom. In the measuring procedure, the rotation of the target blade was realized by using the twoaxis turntable, and the moving of the industrial visual probe was realized by using the coordinate measuring machine,by which the visual probe could be focused on the exit surface of the measured hole and then the sharp images were captured. The geometrical dimensions and distribution positions of the hole were obtained through image processing and other steps. To verify the practicability and effectiveness of the system, diameters and center coordinates of a row of film cooling holes on a hollow turbine blade were measured. The experimental results show that the designed measuring system can be utilized to measure the diameters and center coordinates of film cooling holes, and the repeatability accuracy can meet the application requirements.

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毕超,郝雪,刘梅,纪广波.气膜孔五轴视觉测量系统的设计与搭建[J].机床与液压,2021,49(17):123-127.
BI Chao, HAO Xue, LIU Mei, JI Guangbo. Design and Establishment of Fiveaxis Vision Measuring System for Film Cooling Holes[J]. Machine Tool & Hydraulics,2021,49(17):123-127

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  • 在线发布日期: 2023-03-21
  • 出版日期: 2021-09-15