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液压缸组合密封性能仿真与参数优化研究
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国家自然科学基金项目(51975425)


Research on Performance Simulation and Parameter Optimization of Hydraulic Cylinder Combination Seal
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    摘要:

    通过改变伺服液压缸组合密封的结构型式,建立两种密封圈的仿真模型,利用ANSYS Workbench软件在静密封状态下,探究介质压力、压缩率、接触的摩擦因数对伺服液压缸密封性能的影响,并以密封圈最大 Von-Mises 应力和接触面最大接触压力作为密封性能的判定依据;而在动密封状态下建立泄漏量和启动压力动态特性的数学模型,并以二者数值大小作为密封性能的判定依据,从而优化密封圈的组成结构参数。结果表明:在静密封状态下,当改变其中任一参数时含有工字形圈的液压缸的最大 Von-Mises 应力和接触面最大接触压力明显优于含有O形圈的液压缸;而在动密封状态中,随着介质压力增加,两种模型的液压缸泄漏量不断减少,启动压力不断增加,并且含有工字形圈的液压缸泄漏量更少,表明工字形圈的密封性能优于O形圈的密封性能。而研究的工字形圈组合的格莱圈可为液压缸设计人员提供参考。

    Abstract:

    By changing the structural type of the servo cylinder combined seal,the simulation models of the two seal rings were established. Under the static seal state, the influences of the medium pressure, compression rate and contact friction coefficient on the seal performance of the servo hydraulic cylinder were explored by using ANSYS Workbench software. The maximum Von-Mises stress of the seal ring and the maximum contact pressure of the contact surface were taken as the judgment basis for the seal performance. Under the dynamic sealing state, a mathematical model for the leakage and the starting pressure was established, and the values of the leakage and the starting pressure were taken as the judgment basis of the sealing performance, so that the composition and structural parameters of the sealing ring were optimized. The results show that the maximum Von-Mises stress and the maximum contact pressure of the contact surface of the hydraulic cylinder with Ⅰ-ring are obviously better than those of the hydraulic cylinder with O-ring when any one of the parameters is changed under the static sealing state;however, under the dynamic sealing state, with the increase of the medium pressure, the leakages of the hydraulic cylinders of the two models are continuously reduced, the starting pressures are continuously increased, and the leakage of the hydraulic cylinders containing Ⅰ-rings is less, thus indicating that the sealing performance of Ⅰ-rings is optimized to that of O-rings.The studied Glyd ring combined with Ⅰ-shaped ring can provide reference for hydraulic cylinder designers.

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杨敏,曾良才,湛从昌.液压缸组合密封性能仿真与参数优化研究[J].机床与液压,2021,49(16):8-12.
YANG Min, ZENG Liangcai, ZHAN Congchang. Research on Performance Simulation and Parameter Optimization of Hydraulic Cylinder Combination Seal[J]. Machine Tool & Hydraulics,2021,49(16):8-12

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  • 在线发布日期: 2023-03-16
  • 出版日期: 2021-08-28