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开式泵控叉车举升装置重力势能回收系统特性分析
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广东省普通高校青年创新人才类项目 (2018KQNCX311)


Characteristics Analysis of Open Circuit Pump-Controlled Forklift Lifting Device Gravitation Potential Energy Recovery System
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    摘要:

    叉车举升装置在下放过程中,货物和举升装置的大量重力势能由于控制阀节流作用被浪费,造成大的能量损失。为此,提出一种基于开式回路泵控技术的叉车举升装置能量回收系统。采用电动机驱动液压泵,为举升油缸无杆腔供油,超级电容作为储能单元回收重力势能。建立了所提系统的数学模型和仿真模型,对所提系统的运行和能效特性进行了详细分析。结果表明:所提系统可保证叉车举升装置的平稳运行;与传统举升统相比,根据货物质量不同,所提系统可实现节能23.6%~57.8%。

    Abstract:

    During the lowering process of the forklift lifting device, a large amount of gravitational potential energy of the cargos and lifting device is wasted due to the throttling effect of control valve, resulting in a large amount of energy loss. Therefore, an energy recovery system of forklift lifting device based on open circuit pump controlled technology was proposed. The hydraulic pump was driven by using an electric motor to supply oil for the lift cylinder rodless chamber, and the supercapacitor was used as an energy storage unit to recover gravitational potential energy. The mathematical model and simulation model of the proposed system were established, and the operation and energy efficiency characteristics of the proposed system were analyzed in detail. The results show that the proposed system can be used to ensure the stable operation of the forklift lifting device; compared with traditional lifting system, the system can save 23.6%~57.8% energy according to the different mass of cargos.

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覃羡烘,范淇元.开式泵控叉车举升装置重力势能回收系统特性分析[J].机床与液压,2021,49(11):158-162.
QIN Xianhong, FAN Qiyuan. Characteristics Analysis of Open Circuit Pump-Controlled Forklift Lifting Device Gravitation Potential Energy Recovery System[J]. Machine Tool & Hydraulics,2021,49(11):158-162

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  • 在线发布日期: 2023-03-09
  • 出版日期: 2021-06-15