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大功率液压马达型式试验台的设计和试验研究
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宁波市“科技创新2025”重大专项(2019B10054);宁波市科技服务示范项目(2019F1001)


Design and Experimental Research of Type Approval Test Platform for High Power Hydraulic Motor
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    摘要:

    搭建一套大功率液压马达型式试验台,主要包括硬件系统、测控系统和测试软件。试验台的最高试验压力为40 MPa、最大试验流量为1 000 L/min、最高试验转速为3 000 r/min、最大试验转矩为45 000 N·m,系统的测试精度等级为A级,可基本满足不同规格型号液压马达的型式试验要求。利用该试验台分别对10种不同规格型号的低速大转矩液压马达和摆线液压马达的容积效率、总效率、最低转速和起动效率进行测试,结果表明:有多个低速大扭矩液压马达和摆线液压马达的总效率和最低转速不符合行业标准要求,产品质量有待提升。该试验台已经用于液压马达产品的第三方检验检测。

    Abstract:

    A type approval test platform for hydraulic motor was designed,which mainly involved hardware system,measurement and control system and test software.The maximum test pressure of the platform was 40 MPa,the maximum test flow rate was 1 000 L/min,the maximum test rotation speed was 3 000 r/min and the maximum test torque was 45 000 N·m.The test accuracy level of the system was class A,which could basically meet the type test requirements for hydraulic motors with different specifications and models.The platform was used to test the volumetric efficiency,total efficiency,the lowest speed and starting efficiency of low speed high torque hydraulic motor and cycloid hydraulic motor with 10 different specifications.The results show that the total efficiency and the lowest speed of several hydraulic motors are not in compliance with the requirements of industry standards,the quality of these products needs to be improved.The platform has been used for the third-party inspection of hydraulic motor products.

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郑智剑,王洋定,沈婵.大功率液压马达型式试验台的设计和试验研究[J].机床与液压,2021,49(20):87-92.
ZHENG Zhijian, WANG Yangding, SHEN Chan. Design and Experimental Research of Type Approval Test Platform for High Power Hydraulic Motor[J]. Machine Tool & Hydraulics,2021,49(20):87-92

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  • 在线发布日期: 2023-04-07
  • 出版日期: 2021-10-28