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基于GABP神经网络的微铣削多目标预测与优化研究
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山东省重点研发计划(重大科技创新工程)项目(2018CXGC0602)


Study on the Multiobjective Prediction and Optimization of Micromilling Based on GABP Neural Network
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    摘要:

    针对子午线轮胎模具侧板加工过程中存在加工能耗高、表面质量差的问题,以45号钢子午线轮胎模具侧板为研究对象进行微铣削试验,着重研究主轴转速、每齿进给量、切削深度3个切削参数对切削比能和表面粗糙度的影响。通过试验数据样本训练和检测基于遗传算法改进的多目标BP神经网络,实现不同切削参数组合下切削比能和表面粗糙度的多目标预测;利用NSGA-Ⅱ对切削参数进行多目标优化,获得了20组Pateto解。预测和优化结果表明:提高主轴转速既有利于降低切削比能又有利于改善表面粗糙度,而增大每齿进给量和切削深度会降低切削比能但会增大表面粗糙度;切削比能和表面粗糙度相互抑制,不能同时改善。在兼顾切削比能和表面粗糙度的情况下,较优参数为主轴转速19 370~20 000 r/min、每齿进给量0.055~0.06 mm/齿、切削深度0.4~0.456 mm。

    Abstract:

    In order to solve the problems of high energy consumption and poor surface quality in the processing of radial tire mold side plate, the micromilling tests were carried out with 45 steel radial tire mold side plate as the research object. The influences of three cutting parameters, namely spindle speed, feed per tooth and cutting depth, on the specific cutting energy and surface roughness were emphatically studied. The multitarget BP neural network based on genetic algorithm was trained and detected by using experimental data samples, and the multitarget prediction of specific energy and surface roughness under different cutting parameter combinations were realized; by using the NSGA-Ⅱ,the cutting parameters were optimized with multiple objectives, and 20 pateto solution sets were obtained. The prediction and optimization results show that increasing spindle speed is beneficial to both reducing specific cutting energy and improving surface roughness, while increasing feed per tooth and cutting depth can reduce specific cutting energy, but can increase surface roughness; specific cutting energy and surface roughness are mutually inhibited and cannot be improved simultaneously. In the case of considering specific cutting energy and surface roughness, the optimal parameters are spindle speed 19 370~20 000 r/min, feed per tooth 0.055~0.06 mm/tooth and cutting depth 0.4~0.456 mm.

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张杰翔,孙日文,李志永,王文广,刘俨后,宋山.基于GABP神经网络的微铣削多目标预测与优化研究[J].机床与液压,2021,49(21):109-113.
ZHANG Jiexiang, SUN Riwen, LI Zhiyong, WANG Wenguang, LIU Yanhou, SONG Shan. Study on the Multiobjective Prediction and Optimization of Micromilling Based on GABP Neural Network[J]. Machine Tool & Hydraulics,2021,49(21):109-113

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  • 在线发布日期: 2023-04-07
  • 出版日期: 2021-11-15