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金刚石印压微孔工艺参数优化分析
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吉林省科技厅计划项目(20180414068GH;20190302123GX)


Optimization Analysis of Diamond Coining Micropores Process Parameters
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    摘要:

    为提高室温金刚石纳米印压铜片所得微孔的质量,减少微裂纹以及获得孔径更小的微孔,提出加热辅助印压新工艺方法,借助加热影响铜片的组织与性能,改善成孔效果。建立微孔边缘裂纹与工件晶粒微观组织、金刚石压头和加热温度之间关系,并对这三方面进行分析,通过DEFORM软件对印压微孔进行模拟,并结合实验研究,对加热印压纯铜动态再结晶细化晶粒进行分析,确定了加热印压最佳工艺参数。结果表明:加热印压微孔时最佳成形温度为200 ℃,最佳下压速率为0.01 mm/s。

    Abstract:

    In order to improve the micropores quality obtained by printing copper sheet at room temperature, reduce the internal cracks of the micropores and obtain the micropores with smaller diameters, a new heating-assisted coining process was proposed. Analyzing three aspects of diamond indenter, workpiece grain microstructure and heating temperature,the relationship between the edge crack of the micropore and the three aspects was established, and the imprinting microhole was simulated by DEFORM software.Combined with experimental research,based on the grain refinement analysis of the pure copper by dynamic recrystallization, the optimum process parameters were determined. The results show that the optimum forming temperature and pressing rate are 200 ℃ and 0.01 mm/s respectively.

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石广丰,于大伟,侯岁维,韩旭,李友良.金刚石印压微孔工艺参数优化分析[J].机床与液压,2021,49(21):105-108.
SHI Guangfeng, YU Dawei, HOU Suiwei, HAN Xu, LI Youliang. Optimization Analysis of Diamond Coining Micropores Process Parameters[J]. Machine Tool & Hydraulics,2021,49(21):105-108

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  • 在线发布日期: 2023-04-07
  • 出版日期: 2021-11-15