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大功率永磁偶合器旋转离心水冷温度场表征
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中煤科工集团科技创新基金资助项目(2020QN003);中煤科工集团沈阳研究院科技创新基金资助项目(SYZD20009; SYZD20010)


Study on Temperature Field of Highpower Permanent Magnetic Coupling Rotating Centrifugal Water Cooling
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    摘要:

    针对传统流道静止或转速代入经验公式计算散热系数、难以精确表征大功率永磁偶合器旋转离心水冷温度场分布的难题,提出流固耦合传热结合MRF模型的方法,并以800 kW永磁偶合器为例进行仿真计算和散热优化,得到流道流场分布及整机温度分布结果。结论如下:冷却水流速随离心作用加速,在出口直角弯处能量损失后速度降低至67 m/s;60 kW热损耗下温度分布沿径向逐步升高,最高温度为131 ℃,最低为76 ℃;对比不同热损耗、不同流道个数对温度、阻力矩、漏磁系数等参量影响规律可知,40个流道个数为最优,相较于原模型36个流道情况下温度降低6~8 ℃。

    Abstract:

    In view of the difficulty of accurately characterizing the temperature field distribution of the rotating centrifugal water cooling of the highpower permanent magnet coupling with the traditional runner static or rotating speed substituted into the empirical formula to calculate the heat dissipation coefficient, the method of fluidstructure coupling heat transfer combined with the MRF model was proposed, and the 800 kW permanent magnet coupling was taken as example, the simulation calculation and heat dissipation optimization were carried out to obtain the flow field distribution of the runner and the temperature distribution of the whole machine. The conclusionsare as follows: the cooling water flow rate accelerates with the centrifugal action, and the speed decreases to 67 m/s after the energy loss at the outlet rightangle bend; under the heat loss 60 kW, the temperature distribution gradually increases along the radial direction, the highest temperature is 131 ℃, and the lowest is 76 ℃; comparing the influence of different heat loss and the number of runners on temperature, resistance torque, magnetic flux coefficient and other parameters, it is known that 40 is optimal number of runners, and the temperature is lowered by 6~8 ℃ compared with the original model with 36 runners.

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朱玉芹,王雷,刘昊.大功率永磁偶合器旋转离心水冷温度场表征[J].机床与液压,2021,49(13):171-174.
ZHU Yuqin, WANG Lei, LIU Hao. Study on Temperature Field of Highpower Permanent Magnetic Coupling Rotating Centrifugal Water Cooling[J]. Machine Tool & Hydraulics,2021,49(13):171-174

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  • 在线发布日期: 2023-03-09
  • 出版日期: 2021-07-15