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基于ES-MLSTM的液压机故障诊断系统设计
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2019年浙江省科技厅公益项目(LGG19E050005)


Design of Fault Diagnosis System for Hydraulic Press Based on ES-MLSTM
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    摘要:

    为解决大型液压机故障诊断难的问题,提高故障识别准确率,确保液压系统正常有效工作,设计了专家系统(ES)与多模型长短期记忆(MLSTM)神经网络的融合识别算法。首先通过大型液压机数据采集系统,获取液压机压力、电磁阀与行程开关等状态信号,并对数据进行数字滤波与数据清洗,得到一个22维的特征向量;然后构建了LSTM模型,选取最优的输入节点、隐层节点、输出节点个数,分析了在不同训练样本下的识别率,以及特征向量维数对识别率的影响。分析LSTM模型对识别率影响的因素,提出对同一个LSTM结构、采用多个参数模型的方法,并利用ES对参数模型进行管理,提高识别率。设计专家系统的推理知识模型、数据清洗知识模型、多模式深度学习网络(MLSTM)的调度知识模型等;最后设计了推理机,对MLSTM网络学习训练,完成建模。在故障预测分类时,通过ES进行数据推理得出初步候选结果,并对预测结果按照概率进行排序,取出排序前面N个结果,用深度学习网络MLSTM进行判别,有效减小了识别时间,利用专家系统的推理功能,实现MLSTM的模式转换,大大提高了分类精度。系统采用了12个故障类、120个训练样本、1 920个测试样本进行测试,采用ES-MLSTM识别率为100%,而相同样本,采用SVM的识别率是92.9%,采用PSOSVM的识别率是96.3%,采用BP的识别率是73%,证明基于ES-MLSTM识别方法可以满足故障诊断的要求。

    Abstract:

    A fusion recognition algorithm involving an expert system (ES) and a multimodal long short-term memory (MLSTM) neural network was designed to solve the fault diagnosis problem of a large-scale hydraulic press, improve the accuracy of fault recognition, and ensure normal and effective operation of the hydraulic system. Firstly, through the data acquisition system of the large hydraulic press, the hydraulic press pressure, solenoid valve and travel switch state signals were obtained, and the data were digitally filtered and cleaned to obtain a 22 dimensional feature vector. An LSTM model was constructed using the 22-dimensional eigenvector, and an optimal numbers of input nodes, hidden layer nodes, and output nodes were selected. The recognition rate under different training samples and the influence of feature vector dimension on the recognition rate were analyzed.The factors affecting the recognition rate of the LSTM model were analyzed, a method for using multiple parameter models for the same LSTM structure was proposed, and the ES was used to manage the parameter model to improve the recognition rate. The reasoning knowledge model, data cleaning knowledge model and scheduling knowledge model of multi-mode deep learning network (MLSTM) of expert system were designed. Further, a machine reasoning system that simplified feature vector data was designed, and the multi-modal LSTM (MLSTM) network learning training was completed using these data. During fault prediction and classification, the preliminary candidate results were obtained by reasoning through the ES, and the predicted results were sorted based on probability. The first N results of sorting were taken out, and the MLSTM was used for discrimination, thus the recognition time was effectively reduced. The mode conversion of MLSTM was achieved by using the reasoning function of the ES, and the classification accuracy was improved considerably. In the system, 12 fault classes, 120 training samples, and 1 920 test samples were used for testing. The recognition rate of the ES-MLSTM is 100%, while that of SVM is 92.9%, PSOSVM is 96.3%, and BP is 73%, which proves that the recognition method based on ES-MLSTM meets the requirements of fault diagnosis.

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引用本文

何彦虎,钱振华,刘国文,左希庆.基于ES-MLSTM的液压机故障诊断系统设计[J].机床与液压,2021,49(19):187-195.
HE Yanhu, QIAN Zhenhua, LIU Guowen, ZUO Xiqing. Design of Fault Diagnosis System for Hydraulic Press Based on ES-MLSTM[J]. Machine Tool & Hydraulics,2021,49(19):187-195

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  • 在线发布日期: 2023-03-21
  • 出版日期: 2021-10-15