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薄壁筒车削颤振稳定性预测
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国家自然科学基金青年科学基金项目(51805352)


Chatter Stability Prediction of Thin-walled Cylinder Turning
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    摘要:

    切削颤振是制约薄壁筒工件加工质量和效率的主要因素之一。采用半离散法对含有时滞项的动力学方程进行稳定性预测分析,结合薄壁筒工件切削振动试验,研究刀具、工件动力学参数匹配关系变化对切削加工稳定性的影响。通过仿真分析得出:随着刀具刚度或固有频率的提升,切削系统稳定性呈上升趋势,但过度提升刀具刚度并不会有效提升切削稳定性;在刀具与工件固有频率接近处,切削系统的稳定性较差;适当调整刀具动态特性参数有利于提高柔性工件切削加工的稳定性;切削过程中,时变的切削位置和工件尺寸会引起切削系统动态特性的变化。根据时变稳定性预测图,从稳定性分析角度解释了一次走刀切削试验中薄壁筒工件表面出现不同加工形貌的原因。

    Abstract:

    Machining chatter is one of the main factors that restricts the machining quality and efficiency of thin-walled cylinder workpiece. The semi-discrete method was used to predict the stability of the dynamic system with time delay, combined with the cutting experiments on thin-walled workpieces, the influence of the change of dynamic parameter matching relationship between the tool and the workpiece on the machining stability was studied. The simulation results show that the stability of the cutting system increases with the increase of the tool stiffness or natural frequency, but the cutting stability can not be effectively improved by increasing the tool stiffness excessively; when the natural frequency of the tool and the workpiece is close to each other, the stability of cutting system is decreased; the stability of flexible workpiece can be improved by adjusting the tool dynamic characteristic parameters properly; in the process of cutting, the time-varying cutting position and workpiece dimension can cause the change of dynamic characteristics of the cutting system. Based on the time-varying stability prediction diagram, the reason for different machining chatter patterns on the surface of thin-walled cylinder in the cutting experiments was explained.

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王昱昊,吕凯波,娄培生,刘一沛,廉自生.薄壁筒车削颤振稳定性预测[J].机床与液压,2022,50(3):151-156.
WANG Yuhao, LYU Kaibo, LOU Peisheng, LIU Yipei, LIAN Zisheng. Chatter Stability Prediction of Thin-walled Cylinder Turning[J]. Machine Tool & Hydraulics,2022,50(3):151-156

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  • 在线发布日期: 2022-05-13
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